Concrete Block Making Machine for Construction Industry

A concrete block is a basic component needed for making a concrete structure like concrete wall etc. A concrete block making machine has backed the industry by providing quality concrete bricks at a fast rate. A block making machine is also known as concrete masonry unit that makes concrete blocks for constructing concrete structures. The making of concrete blocks has been carried out for many years. Earlier it was a manual process but the invention of the concrete block making the machine has turned it automated. The concrete block making machine also hiked the production rate per hour. A block making machine can make a concrete block of any design as per the construction requirement. In fact, one can make simple blocks or waterproof ones or even customized one.

The Block Making Machine

The concrete block making machine has increased its occupancy area in the last few years. Today, it’s in high demand in most of the countries because of its increased demand in the construction site.
The block making machines offers many advantages which have set it at the top in demand.

Concrete Block Making Machine

Following are the unavoidable advantages of buying the concrete block making machine:

Versatile:

The concrete blocks guarantee versatility and can be manufactured in different shapes, colours & surface texture for outdoor and indoor purposes. The blocks are of high structural strength that makes it good for regular use. The blocks are in large size which means that they consist of fewer joints in comparison to stone blocks of standard size. The concrete block machine produces concrete blocks of a uniform size which ensures a modular system along with accuracy and perfection in construction work.

Saves money:

The concrete block machine has increased the production rate of the blocks and slashed down the making charge of it. Increased efficiency has attracted most of the construction industries of developing countries.

Increased compressive strength: The high compressive strength of the concrete block has made it best for constructing resistant walls. The strength has increased to 10N/mm2.

Features of Concrete Block Machines:

Automatic Operation: The automation has increased the use of the concrete block machines in manufacturing and construction industries.

Computerized Control System: The machines consist of a computerized control system. It has touch screen interphase and encoders for the different functioning process. One can control the frequency and range of vibration to get the desired output. The computerized system has made it more reliable and has declined the wastage percentage.

Less power consumption:

With the exposure to advancement and improvement in machines, the latest designed concrete block making machines consume less energy. The machines produce good quality blocks without any compromise.  The machine also offers a high-performance rate that raises its demand in developing countries.

Increased Production:

The concrete block making machine has increased the production rate of the concrete blocks. Nowadays, concrete blocks are more in demand because of its easy availability and good strength. The block making machine can manufacture 1000 blocks per hour, which is quite high in comparison to the manual manufacture of the block. The production per hour depends on the number of molds and size of molds.

So, the concrete block machine has enabled the approach to get the concrete blocks in different shapes and sizes. The quality of the block produced is high and of course, the making time is also less.
The advantages offered by the concrete block making machine has increased its demand in many developing countries.  The block making machine has decreased the workload in the construction industry without compromise in the quality of block.

Ready Mix Concrete – An Absolute Cost-Effective Product

Ready-mix concrete has been considered as an important need of the hour for the end users as well as the contractors which can be both-trading people or residents. A product like this has provided a smooth but effective escalation to the primary basic business activities in construction domain. For the very initial, regular and considerably prominent activity of mixing concrete material this product has acted as a backbone to it in the most standard shape.  It is the concrete that is created in a batch plant, conforming to set engineered-mix design.  It is basically manufactured in two ways-

First in the transit mixers which supply concrete in a plastic form to the site and the second is volumetric concrete mixer which delivers the prepared mix in a dry form and then mixes the concrete on the plat.

Ready mix concrete is usually selected over other stuff due to the low cost and expansive uses from squirrel bath to high rise bridges and buildings. This concrete is a mixture of water and aggregates, Portland cement, crushed stone and sand. The concrete is generally expressed in cubic metres.
Utilizing concrete mix for our construction purpose brilliantly minimise cost by-

  • Diminishing labour cost
  • Reducing storage cost
  • Abolishing material wastage

 Assurance of Quality

For most of the contractors or engineers, their main focus is to maintain the quality work on-site project. To maintain the superb grade of the aggregates and perfect water cement ration turns into a challenging job while using the normal concrete. But using the ready concrete mix delivered on the plat, fine quality is unfailingly guaranteed using the upgraded and advanced types of equipment. Some supplier companies or the contractors walk an additional mile to check the grade water and cement ratio of the mixed concrete before it is delivered in the market so that it does not shake their goodwill.

Good saving in construction cost

By making the use of ready mix concrete, one can remarkably reduce the consumption of the electricity at the job area. In the mixture of the concrete, all the ingredients are wonderfully maintained, so that there is less chance of getting the materials wasted.

Use of blue-collar as in the case of on-plat concrete mix manufacturing is reduced greatly. Additionally, when someone orders concrete, they need not face the complications related to storage of concrete, meaning that there is no annoyance of dust on the plat and we can easily save a handsome amount on construction as well as on the maintenance.

Concrete Batching Plant ATP 45 and ATP 60

Ecological

Concrete composed by this mean is reusable, clean and power efficient creation solution. The primary ingredients in formulating the concrete mix are gravel, stone, sand and water which are ungrudgingly accessible in nature and cause very less harm to the surroundings when removed from it, juxtaposed with the other construction stuff like steel.

Terra firma for pits can be easily restored to its natural state and can be used again for residential or commercial purpose again, once finished with the mining process. Ready concrete mix is extraordinarily self-effacing in the consumption of energy and unpresuming in paybacks.

Additionally, it is prepared with a minute approach confirming the minimal squander of material, and the rest can be easily used for the recycling procedure and can be used further in future. When we order Ready concrete mix from a localised concrete supply company, it also diminishes the consumption of fuel in the transportation which is also an eco-friendly attribute of ready mix.

Best Value for money-Highly Durable

Ready concrete mix is supremely long-lasting construction material. It stays for many years, however primarily it is directly proportional over the factor of the “Quality of other material used”, and does not get impacted by the high heat of the sun. By being directly proportional over the material quality, it is being implied that the age of ready mix is also dependent over its complementary mixes. The output of the structure is damage free and crack free which successively preserves resources and lowers the maintenance cost.

After knowing about the Ready-mix concrete we can finely conclude that through its availability and readiness of state which is considerably met on set engineered-mix; Constructions can be made by reducing the supervisory cost, diminishing the multi-transportation for raw materials, by controlling water-to-cement ratio and by obtaining standardized quality and better workability.

Concrete Batching Plant for Builders

Establishing oneself in the construction industry is backbreaking. The industry requires a lot of time, patience, a good amount of money and equipment. Construction companies are the one who holds the responsibilities to changes the dream of people having a home into reality. They are the backbone of big buildings and houses. Well, if you have already fluttered your flag then must be familiar with one of the most important equipment that is a concrete batching plant.

No construction is possible without concrete. Concrete is the soul of the construction project but making balanced and quality concrete is not possible without a concrete batching plant. A concrete batching plant eases so much work; it makes a quality concrete using various basic ingredients like cement, gravel, water etc  The batching plant consists of many other components like a cement mixer, cement bins, headquarters and silos etc which work simultaneously to make a good quality concrete. It is very important to accumulate good knowledge about the machine before purchasing a batching plant.

What is Concrete Batching Plant?

A concrete Batching plant is also referred to as a concrete plant. Concrete plant is builder-friendly equipment that blends various ingredients like water, sand, air, admixtures, fly ash, slag, fume, silica, cement and aggregates(gravel, rocks etc) to make cement.

Concrete Batching Plant ATP 45 and ATP 60

Types of Concrete Batching Plants available for builders:

Concrete Batching Plants are available in two types-

1) Dry mix plants
2) Wet mix plants

The concrete batching plant consists of many parts like cement batchers, mixers,  aggregate batchers, radial stackers, conveyors, cement bins, aggregate bins, heaters, cement silos, dust collectors, chillers and batch plant controls.

Well, technology has already influenced the globe. Many batching plants are available which are controlled by the computer. One can set the desired program for loading the amount in required quantity and start the machine to work. The automated machine prohibits the misuse of time and material. It even lessens the burden on the builders. Many builders buy the concrete batching plant while some get it on rent.

How Concrete Batching machine helps builders?

 Time Consumption:

The batching machines consume less time and act as a helping hand of builders. It helps in completing big projects in a shorter period of time. Earlier supply, feeding and mixing of the raw material to make concrete used to consume half or a complete day as it was done by the manpower.

Saves Money:

The Concrete batching Plant is a construction friendly machine which helps in saving money of the builders. It deducts the labour cost. One can make the concrete according to the need and availability of raw material.

But the availability of batching plant has made a lot of difference in the construction industry. Today, making a concrete mixture is just a work of a few minutes.

Quality mixture:

The batching plant can make fresh concrete at any time of the day. So, one need not worry about the quality of the concrete. Builders add the required amount of raw mixture to get the desired concrete.

No wastage: Well, the concrete batching machine makes the required amount of the mixture without compromising with the quality and reduces the chances of any kind of wastage.

Concrete Batching plant near the construction site!!

If your Batching plant is located at the construction site or nearby it then it makes work more feasible. It even saves transportation cost. Whoever has purchased the batching plant is satisfied with the outcomes and is enjoying the cut off in money consumption. So, if you are still spending huge money on manpower and not getting the satisfying outcome then must purchase this builder friendly equipment to enjoy benefits.

Rising Demand of Transit Mixers in Developing Countries

There is a boom in the construction industry in most developing countries around the world. Concrete construction equipment is extremely important for the construction of innovative structures. Such equipment reduces cost of labor and saves time as well. In fact, the requirements for faster and more effective machines has influenced the development and improvement of several construction equipment.
Concrete construction equipment is vital for good quality work in construction companies. Good quality concrete construction equipment helps save time and money on the construction work. It can therefore reduce labor costs and increase profits by giving good quality construction services to its clients in a faster way. Due to several technological advancements, a number of concrete constructions equipment’s have come up for the use of construction companies for improved construction processes.

Thus, there are now many different concrete construction machines including a concrete mixer, transit mixers, Compact Concrete Batching Plant, Shotcrete Machine. A transit mixer is a portable concrete mixing machinery.

What is a Transit Mixer?

A Transit mixer is mainly a means to transport concrete from the concrete batching site to the construction site. It is specially designed to carry both concrete and water. The special design also includes transit drum with a spiral blade. Since this can move in multiple directions to ensure concrete material does not clot it is highly beneficial. This is low maintenance and highly efficient construction equipment.
There are two types of transit mixers, a truck mounted in-transit mixer and a trailer concrete mixer. A Truck mounted in-transit mixer is a specially equipped concrete transport truck. The trailer concrete mixer is essential a portable concrete mixer which is mounted truck for transportation.

Benefits of a Transit Mixer

  • Transit mixers can mix concrete and also transport it to a construction site.
  • Concrete mix transported in a truck will not clot
  • Active mixing feature of this truck eliminates cement balling.
  • It is a cost and time-saving construction machine.
  • Reduces fuel consumption involved in this process
  • Reduces wastage of a driver’s time (waiting time).

Facts and Statistics

  • Global ready-mix concrete market size in 2015 was valued at USD 492.2 billion and is predicted to rise at a steady rate during the period between 2019 – 2024.
  •  Asia Pacific Market of Truck mounted concrete mixer includes countries like China, India, ASEAN, Australia & New Zealand.
  •  As per the predictions of market research analysts, Technavio the global cement mixer market will grow steadily at a CAGR of 11% by 2020.
  • As per the 2016 U.S. Census Bureau data, total construction spending increased to 6.5% from 2015.
  •  As per Beroeinc Market Intelligence, the Transparency Market Research There was an increase in spending in the construction industry in 2018 by approximately 4.8% or US$ 773.1 Billion.
  • There is also predicted to be a 12.4% growth in the year 2021.
  • Concrete mixer market value in 2017 was 4000 Million USD and there is a prediction for it to reach 7020 Million USD by the year 2025.
  • As per Global construction market growth will increase by 3 to 4 percent by the year 2022.
  • The African construction market value in 2018 was $210 Billion and prediction for the year 2021 is at $260-$300 billion.
  • India and China are expected to contribute $55 trillion by 2030 to the construction industry.

Thus, with a lot of new development projects in many countries around the world, especially the developing countries the demand for transit mixers and other construction equipment rise. Several surveys and market analysis also show the same market overview.

All You Need to Know About Slip Form Pavers

Slipform paving is a method that converts the form into a geometric shape & surface finish with the help of plastic concrete mass. This is a popular option for larger jobs that require larger production rates. It makes use of a low-slump PCC that is essential so that PCC can hold its shape after slipform paver has passed over. This is made with a lesser amount of water and has higher compression and flexural strength compared to high slump mixes.

Paving process

Paving process includes several processes like screeding, consolidation and initial finishing. At times pavers equip themselves with reinforced steel, dowel bars and tie rods as well. This process includes the following steps:

  • Initial process:

The first process occurs underneath a paver where an auger spreads PCC in front of a strike off the plate. This is followed by the process of a strike off plate removing any excess auger placed PCC.

  • Consolidation:

Once final elevation is achieved a PCC is consolidated by a group of vibrators. The most effective vibrator position is after the strike-off mechanism and at a final slab elevation. The vibrator setting usually ranges between 7000 – 9000 vibrations per minute; although this does depend on the mix design and slab depth.
A vibrator is usually positioned next to each other with an aim to influence zones overlap at normal paver speed. Pavers are fully adjustable vibrators spacing to account for different conditions and mix types and at the same time provide adequate influence zone overlap.

In case of the presence of a tamper, it pushes large aggregate particles below a slab surface. This final task is to level off the slab at a correct level of elevation and perform initial finishing.

Slip Form Paver

  • Initial finishing:

Initial finishing can be accomplished by extruding PCC mass through a moving form made up of a base course (this is the bottom), side forms (vertical edges of a paver) and profile pan (flat paver pieces mounted behind a vibrator).
There is an extruding PCC which provides a final slab dimension and also help larger aggregate particles below the surface. This ensures a smooth finish. At times pavers are also equipped with a hydraulic tamper bar usually found behind vibrators.

Benefits of Slipform paving

There are many advantages of using a slip form paving technology as per this list here:

  • Slip form paving technology is an advanced form of technology for the purpose of paving construction work.
  • They are high precision machines, thus provide good quality results.
  • The conventional form of topping is error-prone and tends to have defects like undulations. Thus, this process reduces and almost eliminates all errors.
  • This technology ensures a faster process as well, unlike the conventional method which takes very long.
  • There is a reduction of labor cost as well since the entire operation is mechanized. A single machine is able to carry out this job and thus eliminates any chaos caused due to a need of a large number of labor workers.


Factors affecting a smoothness result:

The way this works is a slipform paver is pulled over all cement concrete by slipping over the material. This is very similar to the extrusion process. However, for the slip form paver the machine itself is moving while in the extrusion process it is the material that is moving. Hence, factors like mixing design and weather conditions play a big role in quality of the pavement. Weather conditions affecting this process are low humidity, high winds, high heat, etc. It is also essential to ensure the mix does not dry out since this will affect the final quality.