All about Block Making Machines

Block-making machines are the most versatile piece of machinery with frequency-controlled technology for producing hollow and solid blocks, pavers, kerb stones, and fly ash bricks. They are ideal and economical solutions with improved efficiency and energy-saving qualities. Block-making manufacturers have featured automation with innovation to build up high stability and reliability. A few types with their advantages are explained below-

A Paver Block machine is construction equipment with an auto travelling and levelling system that can finish and provide concrete distribution, smoothing, vibration, tampering, and extrusion to road shape. This machine can be used to produce hollow blocks, solid blocks, bricks, and interlocking pavers. The advantages of Paver Block machines are-

10-17 - SlipForm Paver

  • They can be molded to suit market needs and are more durable and easy to repair.
  • It is a double hopper machine that can produce double-layer blocks.
  • It can help in paving different blocks with different dimensions, thicknesses, and shapes.

The Automated Concrete Block Making Machines perform batch processing, automated concrete mixing, and consist of pressing systems. Their productivity depends on the block type and human intervention is minimal. Their advantages are-

  • High Strength of Blocks-The latest hydraulic pressure systems along with the feeders produce each unit with a lot of precision. They impart a close grain structure to the block and helps in making the blocks highly rigid, vibration-resistant, and high strength.
  • Environment friendly-Concrete blocks can be made out of fly ash, slag, gauge, and similar industrial waste. This works in a way to recycle industrial waste and protecting the environment.
  • Low Cost- These latest technology automatic concrete block machines can reduce energy usage. The efficient and fast production capacity of these machines adds to reducing the per-unit cost of blocks.
Concrete Block Making Machine ZN1000 and ZN1500

Concrete Block Making Machine ZN1000 and ZN1500

Block-making manufacturers design the machinery with advanced control systems which can help change the molding needs as per construction needs.

A Hollow Block Machine is a single-layer machine that can produce single-layer blocks. Hollow Blocks help in saving construction materials. It helps in saving the number of joints and reduces the use of inventory like mortar. These machines can help in-

  • Designing of various types of block making by changing molds
  • They can help in the production of high strength, high density, and accurate dimensional blocks.
  • They provide easy operation with reduced production costs and high output.

The mobile block-making machine also uses the principle of integrative reconciliation and can adopt several new techniques like box excitation, hydraulic discharge, and omnidirectional automatic movement. Manufacturers of Hollow Block machine adopt high-quality steel and precision welding in this machinery to deliver a high-performance machine. The Mobile block machine manufacturers also expertise in using quality components with several functional features to deliver reliable performance.

Mobile Concrete Batching Plant

Mobile Concrete Batching Plant

AAC Block making machine is a lightweight machine precast machine that helps in handling high volume production and just-in-time production of reinforced panels. Superior quality products are rolled out as there are few handlings than the conventional tilt cake processing. The advantages of AAC block making machine are-

  • The Simplified machine infrastructure saves cost as no overhead cranes are required
  • They help in superior product quality and the double wired cutting technology aids in super smooth product surfaces.

The Automatic block-making machinery suppliers have been recognized worldwide for their robust construction machinery. They have incorporated the latest technology with a product quality to exceed market demands and expectations. The block machine manufacturers also provide multiple combinations which are adaptable to the need of each client they cater to.

All about Next Generation Construction Equipment

With the advent of the next generation of construction equipment, incremental improvement is taking place in their design, mobilization, and use. These componental changes add up to more efficient machinery as well is its productive use. The deployment of such autonomously operated equipment also enhances the safety and operation of such heavy machinery. The latest equipment possesses a lot of improvement in engines, GPS Control, fuel-saving, IP (Internet Protocol) systems, robotics, and fleet management techniques. A few types are-

AAC Block Machine– AAC (Autoclaved Aerated Concrete) Machinery is a lightweight pre-cast foam concrete building material used for the production of concrete masonry units like blocks. The AAC block machine is known for its quality and exceptional finish. A few advantages of AAC block machine are-

Concrete Block Making Machine ZN1000 and ZN1500

Concrete Block Making Machine

  • It helps in the engineering of the complete AAC portfolio. It allows the designing of complex and thin shapes and structures. Panels of a large variety can be produced with the help of an AAC block machine.
  • Production of reinforced panels (100% blocks) is possible and in large volumes
  • It has a double-wired cutting technology with the least cake handling and high accuracy. Less than 1mm tolerance with a super finish can be achieved.
  • It is simpler than the conventional tilt cake process which results in much less breakage.

Dry Mix Mortar Plant-This is a highly controlled process plant with dedicated facilities for batching and blending all necessary ingredients. It is useful to lay bricks and masonry blocks, rendering coat buildings, and fixing tiles. The dry mortar products to be blended could be External plaster, sand-based plaster, wall putty, gypsum plaster, tile adhesives, and waterproofing mortar. Its advantage include-

  • It aids in better cement hydration and eliminates shrinkage cracks
  • It provides a very good bond strength ruling out any pop out on a smooth surface.
  • It has a good water resistance property giving it good workability and flexibility and tensile strength.
  • There is a nil wastage of material at the site and helps in inventory cost saving.

Wet Mix Macadam Plant

 This machinery is designed and used for achieving a uniform mix of materials to prepare bases, especially in road projects. These are also known as stabilization plants that are used to produce materials that help stabilize soil before the laying of hot mix asphalt. This plant is available in fixed and variable speed drives and adjustable gates at its bins. Its inbuilt twin shaft pug mill helps in continuous, homogenous mixing. The advantages of Wet Mix Plants include-

  • It helps in the achievement of a high production rate and an easy operate the machine.
  • It has a highly accurate aggregate and additives feeder.
  • It has the facility of embedding the latest procedures into its hardware parts.
  • It features an inbuilt accessory gear for correct metering of substances like cement and lime.

Curb Paver

The Curb Paver is a compact extrusion type of equipment used for curbing and paving applications. It includes a fully hydrostatic drive with vibrator controls. These machines involve a rotor blade which could be used to cut and pulverize damaged or old pavement and also to mix lime, fly ash, and cement to stabilize poor soils. The benefits include-

  • The Paver finisher adds thickness to edges of concrete pavements to increase stiffness and strength and providing a lost-lasting pavement.
  • The quick-connect mould and offsets and mould locks can help save considerable production time and resources.
  • They help in adding the aesthetic appeal of any area. They also help in demark the pavement and roads along.

Drum Mix Plant

The Drum Mix Plant is an intelligent assembly of mechanical and electronic equipment combination where all the aggregates and minerals are blended, dried, and heated with asphalt and result in the production of hot mix asphalt. This unique flight design ensures a total heat transfer, a complete mix, and coat, lower emission, and prevention of bitumen oxidation. Its advantage is-

  • It gives a Proper Asphalt Coating and leading to saving of costs.
  • It has a design convenient for containerized transport which gives it the ease of dismantling and demobilization.
  • It offers a high production rate with cutting-edge drum mix technology.

Mechanical Paver

A Mechanical Paver is used to lay asphalt on roads, bridges, and other places. The mainline machines usually first place the liquid concrete in front of the machines. The machine as it moves, uses augur to spread the concrete uniformly across the surface to be paved. Aiming to better paving, this model is made having high torque and low speed.

  • This Paver finisher helps in seeking ease of operation and maximum uptime.
  • It produces an impressive end product and eliminates the natural variation in productivity by offering consistent installation speed.
  • This high-Quality machinery can execute the mechanical installation of impeccable quality removing the need for fix up and repairs. This cost-effective way also provides improved reliability during bad weather.

Next-generation construction equipment manufacturers are technology partners, not just machine suppliers, resulting in a far higher value service for all customers. These companies constantly invest in innovation and process technology to optimize the process of production and enhances product quality.

Role Of Different Construction Equipment In Developing Infrastructure

Infrastructural development brings a massive change globally. This infrastructural development has been possible because of several innovations in construction fields. One of the major innovations that have advanced the construction sector is the introduction of new & top-graded equipment. Machines like AAC block machine, Dry mix mortar plant, Wet mix macadam plant, and curb paver are several machines that have the ability to execute different construction work accurately. Therefore, here mentioned is detailed information about the construction machines & their roles on a construction site.

  • AAC BLOCK MAKING MACHINE: The AAC block-making machine is one of the top-graded equipment that can be used at multiple construction sites. The role of Autoclaved Aerated Concrete maker is used to manufacture bricks/blocks by de-molding, cutting & curving them into proper shapes. The blocks are robust & can be used in building base-layer & floors. An additional benefit of this equipment is that the AAC Machinery is environment friendly, as it can excrete the waste out of the prepared concrete material while making blocks.
  • DRY MIX MORTAR PLANT: Dry mix mortar plant has different quality aspects that can be used in the developing infrastructure of various sectors. Construction sites can use the dry mix mortar plant to lay the bricks & different types of blocks properly. Features like producing strong tile adhesive, floor screedings, bonding mortar & brick joining mortar are some of the additional advantages that the equipment can offer. Along with these features, the machine is also capable of shrinking the cracks with the help of applying cement hydration.
  • WET MIX MACADAM PLANT: The wet mix macadam plant plays a vital role in the road construction process. The major role of this equipment is to flatten the ground level of the land, which is also known as soil stabilization. This wet mix plant also comprises parts like a storage silo, which allows the machine to store a certain amount of cement material and use it in cases of shortage.
  • CURB PAVER: The curb paver is equipment that is highly demanded at the roadside construction areas. This equipment is utilized to lay down the asphalt ( semi-solid material used in road construction) on footpath & sidewalks. A major advantage of utilizing the curb paver is that it levels the ground by laying asphalt according to the requirement of high & low ground surfaces.
  • DRUM MIX PLANT: The drum mix plants are the asphalt mixers that are used in the areas of road construction. The major advantage that the drum mix plant offers is that it can dry, heat & mix the material continuously, as the material is constantly required at construction sites.
  • MECHANICAL PAVER: The mechanical paver is top-graded equipment with multiple quality aspects. One of the beneficial aspects of the equipment is that it can lay a heavy quantity of asphalt, which is highly required in parking lots & commercial courtyards. On the other hand, the mechanical paver can also reduce the construction cost & workload.

Construction sectors are improving a lot, by the time and these innovations in equipment are one of the major factors that can lead to the infrastructural development of various sectors at present & in future. Hence, there are multiple types of equipment that have the ability to construct top-quality road & land surfaces, as they are comprised of quality features & mechanisms. Along with that, all of the construction equipment can be helpful in reducing the construction cost spend on any infrastructure.