Maintaining Concrete Batching plant in Recession Period

September 18, 2013
Mitul Patel

Why to maintain Concrete Batching Plant?

A batching plant or a concrete plant is big equipment that is used to form concrete by applying different components like sand, water, rocks, potash, cement, etc. Investing in a concrete plant will obtain good results in producing high quality concrete and save cement amount considerably than from conventional mixing method with man power. In addition, producing concrete through batching plant will stay a good machinery option for cost effective civil works.  Investing in ready mix concrete plant like batching plant is an ideal option for all seasons irrespective of recession if maintained properly as the maintenance aspect of such machineries demands more attention. A concrete batching plant contains many components such as the butterfly valve, belt conveyer, mixer or mixing console, and other controlling systems such as the sensor, digital display etc. every component has significant purpose for effective functioning hence maintaining as per the instructions given be the machinery manufacturer will help to obtain high productivity results for all seasons and prevent frequent breakdown of the machinery.

How to Maintain Concrete Batching Plant?

For obtaining effective results there are some important tips that need to be followed to maintain concrete batching plant such as

  • Cleaning the machinery surrounding and the whole machinery structure is the primary tip for good maintenance as that will keep up the machine operations function normally for a long run

  • The hopper is one of the important parts of the batching plant machinery which has to be cleaned periodically by removing the left over from the product.

  • Checking the electrical and electronic aspects such as sensor, indicators, power supply, power consumption reading will help to monitor if the machinery functions normally.

  • Routine examination of other parts such as the cylinder, valves at the opening and outlet will also help for effective functioning

  • Above all, maintaining the critical parts of the plant such as the valves, mixer, filters, oil misting with the help of professionals or support engineers sent by the manufacturer will stay a healthy option to sustain the life of the whole plant. To know more about concrete construction equipments, kindly visit – www.apolloinfratech.com

Simple Methods that will Save from Big Loss

Running concrete batching machinery has certain disadvantages also which might happen due to inappropriate maintenance. There are some easy ways to maintain concrete batching plant they are

  • Preventive maintenance and inspection-A scheduled maintenance and inspection of all the component parts and relative working units will prevent the machinery from breakdowns

  • Cleaning the whole plant including the central mixer unit, by using a truck-wash system or by using an automated system that works with electrical power will strategically reduce the risk of breakdowns and will keep up the machinery’ effectiveness for a long run.

  • Controlling the batching process is another ideal tip to maintain the efficacy of the plant. This includes organising the sequence of concrete ingredients in correct proportion and at the same time monitoring the productivity speed will prevent the batch process to work without any stoppage.

  • Safety – Considering all the safety point of view including electrical and electronic aspects while working with the motors is also a major point need to be considered to prevent any loss

  • Accessibility-Proper arrangement of dispatching the ready mix concrete at proper schedule is yet another way of obtaining efficient productivity with minimum or no place for loss.

Conclusion A ready mix concrete plant like batching plant is an excellent option to make money however paying proper attention to the maintenance aspects will help in obtaining reliable revenue.