Significant Suggestions to Solve Concrete Issues

The below graphical presentation gives significant suggestions to solve concrete issues and the common issues found with Concrete mixing process. Know the process of solving concrete mix problem including choose Concrete Ready Mix Solution.

Concrete mix is one of the delicate products that can change its colour and texture when the mixture is delayed for application and delay in mixing might effect in decolouring of the content, which revolve result in excess hardening of the mixture so always saves time in construction as well as used Ready mix solution because it is environmental friendly as well as the best economic option for large level projects. More information and concrete mix solutions, contact us at http://www.apolloinffratech.com/contact_us.html .

Significant Suggestions to Solve Concrete Issues

10 Worst Results of Applying Improper Concrete Mix

How Failure Happen in Concrete Mix?

Concrete mix produces efficient results in terms of adding strength to the construction structure. Failure to meet the proper requirements in obtaining the right procedure and right ingredient in concrete making leads to formation of cracks and poor building structure with seepage possibilities. Concrete bears good tensile strength however; the same has to be preserved in terms of following appropriate mixing guide. The common mistake which many construction workers commit is that they either add excess of water or little water than the required amount. This amounts to leakage and improper curing of concrete slabs.

Improper Concrete Mix-Some Facts Behind

Improper mix results due to the following factors

  • Not managing the mix with the right quantity of water
  •  Excess of water in the mix leads to formation of humidity in between which may obviously lead to lack of curing
  • Cracks on the concrete surface may appear soon.
Improper Concrete Mix-Some Facts Behind

10 Worst Results of bad Concrete Application

  1. Poor construction quality also happens by allowing lesser time for curing than what is required in actual.
  2. Concrete is a flexible component that can be mixed to get any desired shape, however the mixing proportion should be finite
  3. One of the obvious risks in concrete mix failure is that concrete reduces in its strength when the mixing ratio in not concurrent
  4. The amount of entrained air also affects the concrete texture and quality
  5. The quantity of chemicals and other admixtures also need to be in right proportion to obtain consistent concrete.
  6. The application of high grade ingredients plays an influential role and the cumulative grading has a strong impact affecting the final outcome of concrete texture and subsequent shape.
  7. Improper mixing of concrete obviously leads to lack of consistency
  8. Segregation of cement ingredients is also an often occurring worst effect due to the impact of inconsistent concrete mix. This results in the failure of solid components to go compatible with other fine particles or water.
  9. Conventional mixing method like hand mix or manual mixing method has serious impact on concrete texture if time taken for mixing or concrete ingredient and water ratio remain unbalanced.
  10. Failure to apply the mix on time also leads to construction flaws.

Modern Concrete Solutions that Sweeps Majority of Concrete Mix Issues

In recent days the inception of concrete equipments like ready mix concrete, ready mix concrete batch plant, transit mixers, concrete pumps, or the hollowcore slab making machine, etc are best solutions with which investors can experience good return on investment. Moreover, these concrete problem solving equipments are fast, reliable, and cost effective solution.

Modern Concrete Solutions that Sweeps Majority of Concrete Mix Issues

Apollo Inffratech –In the Process of Serving Construction Industry

We are one of the leading concrete construction equipment manufacturers in India and we serve construction industry with quick performing and cost effective solutions which can keep the consumers stay away from failure in concrete mix. We supply batch plants suitable for small to larger construction projects.

Conclusion

Concrete mix is the key point of successful and strong construction work. Improper mixing results in affecting the quality of construction and risk of obtaining worst building quality. Applying batch plant or a transit mixer for timely mixing in correct proportion and timely supply of mixture is one of the best and affordable solutions available today.

Road Transport & Highway Projects in India – New way of Transformation through Smart Construction Machineries

Better Highway Projects with Better Machineries

Presently, in India, there are formidable highway projects connecting different cities and states. However, there is an incredible use of concrete and other materials used for road projects. With cement industries in India are doing well, the construction industry is offering rood construction equipments.

Important Role by Cement Industry

There is a huge challenge faced by the Indian government and the cement industry. There is currently a need of 20,000km of work to be attained in 20 kms per day. However, with the availability of world-class transporting and mixing vehicles the work has been bit easier and roads are turning out to be better. Apollo Concrete Solution provides different vehicle and construction machineries.

More Demand for Upcoming Projects

Apollo Inffra Tech has witnessed a growth in machinery demand and is quite struggling to maintain the order. Product like self loading mixers, transit mixers, pipe making machines etc are in great demand and are used in constructing roads.

Pipe Making Machines

Adopting New Techniques of Road Building

The highway projects in India are designed by adopting new techniques, technology and equipment usage.  The road construction plants transport some high-tech machinery tools for various purposes.  These machineries have various advantages and also don’t cost much.

Bringing Down the Cost

Presently, the cement as a raw material has maintained its price level over the years. Moreover, the cost difference between concrete and asphalt road is getting narrower. To add more, road construction machinery from the company helps in getting better and faster work.

All Designed with International Standard

Road making machineries are designed with international standard and display the global technological breakthrough in construction industry. The main aim of using such machineries is to provide Indian infrastructure a new face and better connectivity to each other.

Functions of Self Loading Mixers

There are multiple functions of this self loading mixer that carries the capacity of 7,600 ltrs. It comes with different features like double mixing screws, drum rotation by hydraulic motor and reversing drum. However, it depends on the model the machine is being purchased having different features.

self loading mixer

Partnering with Different Machine making Companies

Apollo Inffratech has been partnering with different companies which are known for manufacturing different machines. Three major companies having tied up with are- Hawkeye Pedershaab, Spiroll and Carmix. These companies are offering the best self-loading mixers machines  which are largely used for concreting highways in India.

Giving what Country Deserves

Presently, the country is witnessing a good change in roadways and building highways. The National Highways Development Projects (NHDP) is aiming to build 6 and 8 lane highways in coming years. This could be million dollar project that will certainly change connectivity of the states.

Conclusion

Road Transport and Highway Projects in India are shaping up well and with the availability of machines for building roads, the work has been smoother. With the demand for building highway is increasing, the future of Indian connecting roads seems quite promising.

How to Solve Complications in Concrete Batching Plant?

What exactly is Concrete Batching Plan?

Concrete batching is generally done in construction business as a mixing technique. Components like mixer, cement batchers, aggregate batchers, bins, chillers etc. are been used for batching plant. The ultimate aim of using this planning process is to have a concrete formation. Product like ready mix concrete is what that is manufactured in batching plant.

Types of Batching Plant

Concrete batching plant processing is of two kinds- Ready Mix Plant and Central Mix Plant.  In the former process, all components barring water are mixed and once it becomes dry it is then disposed into concrete transport truck. In the later process, all components along with water into one location and once the end product is obtained, it is transported to job site.

Concrete Batching Plant ATP 45 And ATP 60

Less Wastage of Components

The best thing about having this batching plant or the readymade concrete plant process is there is no wastage and can be used for good productivity. It is manufactured in controlled operations and transported to the site using sophisticated equipments and methods.

Overcoming the Complications

The process of concrete batching plant can be time consuming unless and until the makers have all components to get final product. However, with the use of computer aided control the complications can be overcome. In computer assistant the user can do an accurate measurement of input constituents and tie together all the accessories for safe operation.

Understanding of Accurate Quantity

With the availability of computer system concrete batching plant process becomes easier. Be it the ready mix plant or central mix plant, computer provides accurate ingredient loaded in plant for the further process. Moreover, self-loading plants are adjusted with fully and semi automatic to control the process.

Overcoming the Timing Problem

Apart from mixing, the timing process is also another complication that the user can go through. The materials which are batched together at the plant, the mixing process has to be done at that plant, so the travelling time is very essential.  Sites having long distance from each other can affect the quality of the product, so a centralized concrete batching centre will work.

User of Site Mixers

Another way to overcome the problem is the use of site mixers as they can serve to even large area including the remote location. If the plants are located in different area of industrial zone, these site mixer trucks can deliver as they carry same capabilities.

Availability of Flexible Concrete Mixer

Construction sites can also make use of flexible concrete mixer which reduces wastage and has the ability of good ability. You can search for the best concrete mixer that goes with the requirement of the production.

Speeding up the Process

The best thing about applying new techniques during concrete batching plant is the speeding up of the process. These new technologies will not only speed up the process but will help in overcoming the complications.

Conclusion:

As construction areas need to complete the process in the given deadline, the use of technologies and process will help in overcoming the concrete batching complications.

New Technological Innovations in Concrete Handling

With the need for housing growing by the day, the demand for affordable and quality houses, roads, and pavements has also gone up. This has driven up the manufactures of concrete products in various countries thus created a requirement for quality machinery.

Qualities of Well-Mixed Concrete

Quality is by no means achieved by accident. A consistent effort and strategy must be applied to achieve high quality. A well-prepared concrete mix must have a positive slump test, grayish in color, uniformly mixed and sedimentation or separation of the sand and ballast must not occur. To achieve this, the equipment used in the preparation must be well maintained and manufactured to the standards.

Machine Requirements for High Quality Concrete

To achieve quality mix and delivery of the concrete the machine used must accurately discharge the sand, cement and aggregate in the appropriate ratios. This means that calibration of the machine is critical. To achieve this quality of the equipment must meet the industry standards

Instrumentation and control

It is always important for the control of the batching machine to be accurate. Some of the controls needed include speed regulators, which controls the speed of the motors, weight and volume controllers for determining the amount of each product in the mix. The Mixing time also needs to be regulated not to spend too much time on one batch, which is uneconomical. The hoper, which feeds the mixtures into the batching system, is also controlled to give proper coordination and achieve a good mix.

Currently computerized systems are available, which utilize logical control units to coordinate the batching process.

Concrete Batching Plant ATP 90

Products derived from concrete batching

The plant is one of the innovations that have a wide variety of applications .Some of the products that can be developed through concrete batching include roads, Bridges, fly over’s, concrete blocks and pipes. When these products are required in large quantities, automatic systems come in handy to speed up this process.

Current Innovations in Handling Processes

Concrete batching plants have undergone rapid developments geared towards improving their efficiency and performance. Modern plants have automated control systems that regulate the mixing process. Motor and pumps are controlled via programmable logic controllers (PLC) or computer guided controls, which ensure that concrete ingredients are measured with precision, and the mixing process is well controlled. The current plants have various sensors such as moisture content sensors, which detect the amount of water in the concrete mix and ensure that the mixture has the required water content. The whole plant has various sensors used to detect issues such as voltage, current, pressure, weight, to guarantee high quality mixture.

Concrete Batching Plant ATP 45 And ATP 60

Maintaining the Integrity of Concrete Machinery

For effective operation of concrete equipment, careful maintenance routines should be followed. All active units need to be calibrated to ensure that they deliver the required amount of concrete mix ingredients. The batching plants have motors, conveyor belts, and other machineries, which move different materials. It is necessary to perform routine maintenance operations such as greasing, oiling, cleaning, changing bearings and other moving parts and replacing worn out parts. This will ensure that a high quality mixture is obtained.

Conclusion

Generally, with the use of automated cement handling machine, a strong and quality products are obtained. This makes building affordable and easy to maintain, as no repairs are needed in future.

How To Prepare Ready Mix Concrete With Concrete Equipments?

This infogrpah provides information about different concrete solutions that contains how to prepare ready mix concrete with concrete equipments like concrete batching plant, transit mixture, central batching plant, mobile concrete plant, hume pipe process through pipe making machine, vertical cast process and pre cast concrete equipment and many more.

Concrete batching plant is a setup that can be established near to the big construction projects so that the transportation of ready mix concrete can be easily provided. Concrete batching plant is also known as concrete mixing plant.

Pre cast concrete equipment is used to cast the concrete in molded shapes before transporting to the construction locations. There are many benefits of building pre cast concrete compare to site cured concrete. The long preserving time of concrete generated through precast concrete equipment make it stronger, durable and efficient. Precast concrete usage is more time saving method where the final concrete is ready to place in a better way to implement infrastructure on time. – See more at: http://www.apolloinffratech.com/apollo_spiroll.html.

One of the Most Common and Modern Process for Construction

Technology plays an important part in many sectors today, the building and construction sector is not any different. There are lots of modern day construction machines in the market that are all geared towards making work easier. The demand for concrete at any construction project is obvious. Depending on the nature and size of the project, some people may mix their concrete on site while other may opt for mobile trucks mounted with concrete mixing pumps. Get more details about concrete mixing pumps, visit at http://www.apolloinffratech.com/concrete_batching_plant_ats_45_plant.html.

 

Environment Friendly Factors in Concrete Batching Plant

Recent Technology in Concrete Mixing

Concrete preparation is a hectic task, as there are several ingredients that are needed to be mixed in appropriate proportion. Conventional mixing had been sorted out manually and it required more time also. However, with the inception of concrete solutions and latest equipments, construction industry receives unbelievable benefits.

Batching Plant-A Fat and Reliable Solution for Construction Purpose

Batching plant is one of the leading construction friendly solutions preferred globally. It is versatile equipment that can be erected and commissioned at the site and stays very useful for bigger projects.

Different Types of Batch Plant

Concrete batching devices are available in different patterns and are designed as per the project level. Mobile batch plant is a suitable solution for moderate to small construction projects and higher capacity batch plant stays perfect choice for multistoried construction projects.

Environmental Friendly Advantages of Batch Plant

Concrete batching plant offers greater quantity of productivity in relatively lesser time. Wastage of material is not likely to happen as the process takes place quickly. Feeding concrete ingredients creates dusty atmosphere in conventional mixing method which is totally absent in concrete batch plant.

Factors affecting Environment in Construction Work

Traditional concrete mixing methods contains several disadvantages such as material wastage during transit and feed, additional labor cost in mixing, inappropriate mixing, etc. In addition, to that conventional concrete batching takes more time and stays inefficient for big projects.

Concrete Batching Plant ATP 30

Saving aspects in Batching Plant

Water consumption and solid wastes are other important factors that demands consideration in keeping the construction environment free from pollution. Applying batching plant stays effective in saving water consumption and reducing solid material wastage as well.

Technical Benefits that Favors Safe Environment with Concrete Batching Equipment

Investing in batch plant is beneficial technically also. In one way, wastage is limited and there is less possibilities for environment threats like air pollution or dusty atmosphere while transferring ingredients into the batching unit and it another way, batch plant can be relied for dependable performance.

Maintenance Perspectives of Batch Plant

When it comes to performance and wastage aspects batch plant remains the best choice of construction solutions. Hence, there is very less maintenance required for batching plant.

Manufacturers of Concrete Equipments in India

India is in leading position in offering variety of machineries to worldwide industries. Reliable and affordable concrete solutions are available in many Indian states. Apollo Concrete Solutions is a leading manufacturer in India that provides concrete environment friendly concrete batch plant at relatively affordable price.

Reasons to buy Concrete Mixing equipment from Apollo Concrete Solutions

Concrete equipments offered by Apollo Concrete Solution are reliable in performance, requires less maintenance, and easy installing. Our batch equipment is equipped with PLC technology automation which helps in automatic weighing and scaling.

Higher Capacity Concrete Batch Equipment

Apollo Concrete Solution provides batch equipment which can handle higher mixing capacity. Our higher capacity batch plants are suitable for bigger projects.

Conclusion

Batching plant is one of the technical innovations in concrete solutions. Investing in batching plant will stay a profitable choice for bigger construction projects as there are several benefits that reduce environment threatening aspects.

Learn about the Properties of Concrete that Threatens Construction Business

Apollo Inffratech is a leading manufacturer that has been providing excellent concrete solutions for builders and construction contractors. Buying construction friendly components from expertise manufacturer will help the investors and contractors to experience efficient production.  Ready mix Concrete devices are manufactured in various sizes and functionality. visit http://www.apolloinffratech.com/about_us.html to more information about Ready mix Concrete plant.

Apollo Inffratech’s concrete batching plant ATP 90/120 is an excellent solution for higher productivity requirements. They are manufactures Transit mixers, hollow slab making machine, compact concrete batching plants, etc which pave way for quick work progress.

Historical Development in Concrete Batching Plants and Their Applications to Local and International Construction Sites

Concrete batch plants and processing technologies have continued to grow overtime due to rising demand for concrete by commercial and real estate construction. The current type of machinery and technologies used by these plants has continually improved to cater for high demand and ensure that aggregate, binders, additives and admixtures are thoroughly mixed.

Historical Development in Concrete Mixing Industry

Concrete mixing plants have been developing over the years. Before the invention of the concrete mixer, concrete was mixed manually by construction workers. The first concrete mixing machines were self loading. In the 20th century self loaded mixers were driven by steam to increase their productivity.

Due to increased productivity new better concrete mixers were developed. These had tilting mechanisms, reverse discharge system, double cone mixers and other features which improved the process of feeding the concrete, discharge and mixing.

Compulsory concrete mixers developed later on.  These were vertical spindle and horizontal shaft concrete mixers. These would take high loads of materials and produce high outputs needed for the rising construction needs.

As production increased, large concrete batching plants were developed. These plants have many advanced features, computerized control, improved mixing and efficient energy consumption. They incorporate storage of raw materials and batches to hold ingredient when being mixed.

Technological Developments of Concrete Batching Plans

Many operational features of these plants have been improved in response to the ever increasing need for increased productivity and uniform mixing.

Current machines must be able to mix aggregates, stones, sand, bidder, admixtures and other chemicals in the right proportion. This necessitates the use of sophisticated batching plants. Subsequently, specialized plants have been developed. Some common plant types include compact, combined, horizontal and vertical type of plants.

Current batching plants are specially designed for use in specialized operations such as commercial concrete batching plants, ready mix, belt type and mobile batching plants. These plants have the capacity automatic weighing system to accurately determine water, aggregate, sand, bidder and other chemicals. Automatic weighing aids in accurate determination of the materials which improves the strength of concrete mixture.

Concrete plants developments have resulted to the introduction of computerized control. Modern commercial plants have dynamic displays, sensors and other control devices which ensure accurate feeding and mixing processes. These controls enable the operator to carefully plan and execute the production process.

Modern plants have crew conveyor for feeding material to the batching plant.  Plants also have many hoppers, twin shaft composury mixers and cement silos.

Recently mobile concrete batching plants have been developed. These are compact in nature to allow for easy transportation. They have high degree of automation and can be used for remote sites where small and medium sized projects are being constructed.

Comparison between Local and International Construction Technologies and Use of Concrete Batching Plants

The use of concrete batching plants has grown both locally and internationally. Local and international batching plants have similar features though international batching plants have better automation and computerized control features.

Conclusions

Concrete batching plants have developed from simple self loading mixers to the current high tech plants.  Modern day plants have high processing capacity and yield high quality concrete.