Environment Friendly Factors in Concrete Batching Plant

Recent Technology in Concrete Mixing

Concrete preparation is a hectic task, as there are several ingredients that are needed to be mixed in appropriate proportion. Conventional mixing had been sorted out manually and it required more time also. However, with the inception of concrete solutions and latest equipments, construction industry receives unbelievable benefits.

Batching Plant-A Fat and Reliable Solution for Construction Purpose

Batching plant is one of the leading construction friendly solutions preferred globally. It is versatile equipment that can be erected and commissioned at the site and stays very useful for bigger projects.

Different Types of Batch Plant

Concrete batching devices are available in different patterns and are designed as per the project level. Mobile batch plant is a suitable solution for moderate to small construction projects and higher capacity batch plant stays perfect choice for multistoried construction projects.

Environmental Friendly Advantages of Batch Plant

Concrete batching plant offers greater quantity of productivity in relatively lesser time. Wastage of material is not likely to happen as the process takes place quickly. Feeding concrete ingredients creates dusty atmosphere in conventional mixing method which is totally absent in concrete batch plant.

Factors affecting Environment in Construction Work

Traditional concrete mixing methods contains several disadvantages such as material wastage during transit and feed, additional labor cost in mixing, inappropriate mixing, etc. In addition, to that conventional concrete batching takes more time and stays inefficient for big projects.

Concrete Batching Plant ATP 30

Saving aspects in Batching Plant

Water consumption and solid wastes are other important factors that demands consideration in keeping the construction environment free from pollution. Applying batching plant stays effective in saving water consumption and reducing solid material wastage as well.

Technical Benefits that Favors Safe Environment with Concrete Batching Equipment

Investing in batch plant is beneficial technically also. In one way, wastage is limited and there is less possibilities for environment threats like air pollution or dusty atmosphere while transferring ingredients into the batching unit and it another way, batch plant can be relied for dependable performance.

Maintenance Perspectives of Batch Plant

When it comes to performance and wastage aspects batch plant remains the best choice of construction solutions. Hence, there is very less maintenance required for batching plant.

Manufacturers of Concrete Equipments in India

India is in leading position in offering variety of machineries to worldwide industries. Reliable and affordable concrete solutions are available in many Indian states. Apollo Concrete Solutions is a leading manufacturer in India that provides concrete environment friendly concrete batch plant at relatively affordable price.

Reasons to buy Concrete Mixing equipment from Apollo Concrete Solutions

Concrete equipments offered by Apollo Concrete Solution are reliable in performance, requires less maintenance, and easy installing. Our batch equipment is equipped with PLC technology automation which helps in automatic weighing and scaling.

Higher Capacity Concrete Batch Equipment

Apollo Concrete Solution provides batch equipment which can handle higher mixing capacity. Our higher capacity batch plants are suitable for bigger projects.

Conclusion

Batching plant is one of the technical innovations in concrete solutions. Investing in batching plant will stay a profitable choice for bigger construction projects as there are several benefits that reduce environment threatening aspects.

Learn about the Properties of Concrete that Threatens Construction Business

Apollo Inffratech is a leading manufacturer that has been providing excellent concrete solutions for builders and construction contractors. Buying construction friendly components from expertise manufacturer will help the investors and contractors to experience efficient production.  Ready mix Concrete devices are manufactured in various sizes and functionality. visit http://www.apolloinffratech.com/about_us.html to more information about Ready mix Concrete plant.

Apollo Inffratech’s concrete batching plant ATP 90/120 is an excellent solution for higher productivity requirements. They are manufactures Transit mixers, hollow slab making machine, compact concrete batching plants, etc which pave way for quick work progress.

Historical Development in Concrete Batching Plants and Their Applications to Local and International Construction Sites

Concrete batch plants and processing technologies have continued to grow overtime due to rising demand for concrete by commercial and real estate construction. The current type of machinery and technologies used by these plants has continually improved to cater for high demand and ensure that aggregate, binders, additives and admixtures are thoroughly mixed.

Historical Development in Concrete Mixing Industry

Concrete mixing plants have been developing over the years. Before the invention of the concrete mixer, concrete was mixed manually by construction workers. The first concrete mixing machines were self loading. In the 20th century self loaded mixers were driven by steam to increase their productivity.

Due to increased productivity new better concrete mixers were developed. These had tilting mechanisms, reverse discharge system, double cone mixers and other features which improved the process of feeding the concrete, discharge and mixing.

Compulsory concrete mixers developed later on.  These were vertical spindle and horizontal shaft concrete mixers. These would take high loads of materials and produce high outputs needed for the rising construction needs.

As production increased, large concrete batching plants were developed. These plants have many advanced features, computerized control, improved mixing and efficient energy consumption. They incorporate storage of raw materials and batches to hold ingredient when being mixed.

Technological Developments of Concrete Batching Plans

Many operational features of these plants have been improved in response to the ever increasing need for increased productivity and uniform mixing.

Current machines must be able to mix aggregates, stones, sand, bidder, admixtures and other chemicals in the right proportion. This necessitates the use of sophisticated batching plants. Subsequently, specialized plants have been developed. Some common plant types include compact, combined, horizontal and vertical type of plants.

Current batching plants are specially designed for use in specialized operations such as commercial concrete batching plants, ready mix, belt type and mobile batching plants. These plants have the capacity automatic weighing system to accurately determine water, aggregate, sand, bidder and other chemicals. Automatic weighing aids in accurate determination of the materials which improves the strength of concrete mixture.

Concrete plants developments have resulted to the introduction of computerized control. Modern commercial plants have dynamic displays, sensors and other control devices which ensure accurate feeding and mixing processes. These controls enable the operator to carefully plan and execute the production process.

Modern plants have crew conveyor for feeding material to the batching plant.  Plants also have many hoppers, twin shaft composury mixers and cement silos.

Recently mobile concrete batching plants have been developed. These are compact in nature to allow for easy transportation. They have high degree of automation and can be used for remote sites where small and medium sized projects are being constructed.

Comparison between Local and International Construction Technologies and Use of Concrete Batching Plants

The use of concrete batching plants has grown both locally and internationally. Local and international batching plants have similar features though international batching plants have better automation and computerized control features.

Conclusions

Concrete batching plants have developed from simple self loading mixers to the current high tech plants.  Modern day plants have high processing capacity and yield high quality concrete.

Market for Concrete Pumps Booms Worldwide As It Gains More Popularity

Concrete pumps are mainly used to transfer wet concrete into the building formwork. The pump delivers high volumes of premixed concrete within a short time. They are ideal for large construction projects or where numerous constructions are required within a short period.

Worldwide Market Trends for Concrete Pumps

The worldwide demand for concrete pump is rising steadily due to their application in many upcoming constructions in the real estate and infrastructural projects. Large constructions companies with huge investments projects that are time constrained require concrete pumps and this creates a demand for them.

Demand and Pricing for Concrete Pumps

The demand for concrete pumps varies with the performance measures as well as the type of pump. Currently boom and line pumps are the most common pumps.

Booms pumps are largely demanded in most building and infrastructure projects as compared to line concrete pumps. The demand for these products varies in different markets with most companies in the developed and developing world using these pumps in high investment projects.

The boom pump is mounted on trailer for easy transportation to site. It has a robotic arm which is remotely controlled by the operator so as to direct the concrete to the required point with a lot of accuracy. The number of arms influences its maneuverability and effectiveness. Other performance features such as pumping volume, vertical span, horizontal span and number of arms affect the pricing and subsequently, the demand.

Line pumps are also mounted on trailers for easy transportation. Steel and pipe horses are used to transfer concrete to the intended location. These pump less volume as compared to boom pumps.

Cost Savings When Using Concrete Pump as Opposed to Other Technologies

The main advantage of concrete pumps is the ability to transfer concrete to the exact location using minimal labor and energy.  Ordinary concrete transfer methods require many construction workers and equipments to transfer concrete into the formwork. In addition a lot of time is wasted in this process. Concrete boom pumps have the capacity to pump large volumes of about 150m3/hour at distances of about 50m to 200m. Putzmeister Boom pumps have been shown to pump concrete to height of 600m in the burj Khalifa construction project in Dubai while the BSA1407 was able to pump to a height of 800 m in Delhi metro tunnel project.

The pumps transfer concrete vertically and horizontally. This ensures that less time is wasted in construction sites and the project costs reduce considerably.

Current Market Trends and Future Prospects

Currently boom pumps are becoming more popular in construction sites as compared to line concrete pumps and trailer pumps.  Recent advancement in boom pump has made them applicable in many complex buildings and this has increased their demand. The market for boom concrete pumps is steadily rising in India and other parts of the world. If you want to know more information about current market trends and future prospects services, visit - http://www.apolloinffratech.com/services.html

Conclusions

The boom concrete pump market has continued to rise globally due to the need for increased productivity, safety and quality at construction projects. In addition, Labor cost saving and reduction in construction time increase the demand and market share for concrete pumps.

Use Ready Mixed Concrete to Build Exceptionally Strong and Durable Structures Concrete and Its General Properties

  • Concrete is one of the widely used construction material in the world.  Road, buildings and other numerous structures use concrete as a fundamental material in the construction of support columns, walls and floors.
  • It is mixture of aggregate or course materials such as gravel or crushed rocks mixed with binding materials such as cement and sand. The ratio of gravel, sand, cement and water varies and determines the strength and durability of the structure.
  • Other additives such as fly ash, chemicals, minerals and silica are also added to increase its compressive strength, ability to harden and workability. Because concrete has low tensile strength, steel reinforcement bars are used during construction.

Concrete Batch Manufacturing and Distribution Process

  • Concrete batch manufacturing process is a modern method of producing high quality concrete for specialized applications. In the batch process, concrete is prepared, mixed and transported to the site using specialized equipment and trucks.
  • The batch process has a concrete mixer and specialized trucks for transporting the materials to construction sites. The batch mixer produces ready mixed concrete plant based on the structural engineer requirements.
  • Batching plants are mainly classified as ready mix of central mix plants. Ready mix plants mix all the materials except water while central mix plants provide concrete with all materials plus water.

Customized Ready Mix Concrete for Special Structures

  • Concrete batching plants have the capacity to produce different mixtures of concrete based on the design and engineering requirements. Concrete plants have mixers, batchers, aggregate bins that enable the plant operators to vary concrete ratio and achieve the desired structural properties.
  • Careful addition of chemical and mineral admixtures as well as varying the ratio of aggregate, sand and cement produces special concrete suitable for most modern structures.

 

Structural Advantages of Using Ready Mix Concrete as Compared to on Site Mixing

  • Ready mix concrete is advantageous as compared to onsite mix as it is mixed according the desired ratio. This ensures that concrete has the desired structural strength, workability and durability.
  • Batch manufacturing plants have advanced mixers which ensure that the concrete is uniformly mixed. Common mixers include twin shaft, tilt and pan mixers. The already mixed concrete is inspected to ensure that it’s of high quality and is uniformly mixed.
  • Batch processing plants have advanced and computerized systems. These systems include automatic weighing systems, PLCs, conveyors, heaters and chillers. This makes the production process very fast, accurate and produces a uniform and consistent mix.
  • Unlike on site mixing, the production and transportation of concrete is done under a controlled environment. This prevents physical and chemical change of the mixture and ensures that setting, compaction and curing processes occur as intended.
  • Mixing concrete at these plants prevents the dangerous and harmful dust from sand and cement from affecting workers and causing environmental pollution at construction sites.

Conclusion

Batch concrete plants are used to produce high quality concrete mixtures made according to the engineer’s recommendation. Alteration of the mixtures per batch enables the production of special concrete suitable for different structures. The process is fast accurate and produces high quality concrete.

5 Reasons to Choose Concrete Solutions

What are the common issues found with Concrete?

Concrete mix is a delicate product which can change its colour and texture when the mixture is delayed for application. Concrete mixing procedure done at the construction site has to be done and applied on time; delay in application might result in decolouring of the content which in turn will result in excess hardening of the mixture. Scaling of concrete surface is yet another problem faced in construction industries. Ready mix concrete is an excellent solution to get away from lot of issues.

5 Important Suggestions to Solve Concrete Issues

Saves Great Deal of Time in Construction

Concrete produced at site is certainly requires more time. Starting with importing ingredients to mixing, there are lot of process in between that takes more time. In addition, sometimes it is difficult to get the work done on time if the ingredients are not supplied or not available. However, ready mix concrete solution will not lead to such issues as buying from supplier or manufacturer keep the construction work going without frequent interruption.

Greater Quantity of Concrete can be Prepared

Buying ready mix concrete from reputed supplier has relatively less limitations over quantity of concrete. In addition, the supplier will take care of timely delivery and quantity required. Thus, it is much reliable than concrete mixed at site.

Less Wastage

When compared to concrete mixed manually at site, ready mix concrete is one of the best means to reduce the amount of wastage. Conventional concrete mixing method involves lot of wastage during transit of concrete making components and mishandling of ingredients during the mixing process. Commissioning of concrete batch plant will help to avoid wastage to a great extent. Some companies offer concrete solutions through supplying prepared concrete and this is also an attractive solution for moderate construction works.

Economic option

Concrete making equipment certainly stays a very economical option than traditional concrete preparation process. Compared to expenses over concrete mixing distributed to labour cost, material transit cost, mixing procedure and possibilities of wastages, etc.

No issues on Storage

Storage of construction materials is a big issue. As far as concrete components are concerned, storage remains a big challenge as sometimes it results in wastage also. Ready mix concrete is a complete solution to free from storage options as the supplier will take over all the responsibilities.

Why to choose Concrete Ready Mix?

Maintaining quality of concrete is the key factor for flawless construction. Apart from the above mentioned reasons concrete quality is relatively good than concrete that is mixed at site. In addition to that, mixing concrete is in a way a polluting factor. Ready mix solution is economic as well as environmental friendly option. For large level projects investing in ready mix concrete plant will be the perfect option.

Conclusion

Compared to the increasing labour cost and transit of concrete ingredients, managing construction expensed with innovative solutions brings good results significantly. Ready mix concrete is one of the solutions through which construction expenses can be saved enormously.

Learn about the Properties of Concrete that Threatens Construction Business

Properties of Concrete that Increase the Risk Features in Construction Business

In earlier days concrete was prepared by manually mixing ingredients. This procedure took more time, labour cost and material wastage as well. The invention of concrete making apparatus has resolved the risks with easy construction solutions. A batch plant for instance is a useful option which can be commissioned at the working site. This process saved time and cost relatively than traditional methods. Some construction professionals depended on outsourcing concrete mix which was carried in exclusive vehicles; however, this procedure also went to greater risk during transportation in terms of either the concrete becoming harder or leaving the building work to cover more than the usual time. The chemical properties of concrete ingredients are a striking reason that enhanced the risk of wastage in construction industry. For example,

  • Concrete can become harder quickly therefore the mixture need to be applied as quickly as possible to avoid material wastage.
  • The cement, water and other component mixing ratio has to be followed exactly because improper ratio combinations would result in low quality of concrete mix.
  • Some builders prefer to use admixtures like corrosion inhibitors to increase the strength of concrete mix as many a time the common ingredient fail to give strength. This is possible only with concrete equipment.

In what ways Concrete Equipments are Safer for Investment

Concrete Equipments have replaced the necessity of more man power support; hence, architects, construction contractors and civil engineers prefer this advanced option in the place of conventional methods. However, the unimaginable growth of construction industry worldwide has created the necessity for new and compact devices to prepare concrete. Moreover, the problem faced with time factor in traditional building component production is considered a threat to big projects. The growth of compact concrete making devices have made a huge difference to help building activities are completed relatively faster. A batch plant or a concrete plant, concrete pump, ready mix concrete making machine are some of the latest introductions in the market. Manufacturers of construction equipment see to it that investors benefit in several ways and make more profit with the concrete devices they design. For example, a concrete plant can be availed for big projects like IT parks, high rise multi-storied apartments, etc. This equipment is moderate concrete making plants that can be installed in the construction site thus reduce the cost of transportation, material delivery and subsequent labour cost.

Equipments Designed by Apollo Infratech for Innovative and Cost Effective Construction Requisites
Ready mix Concrete devices are manufactured in various sizes and functionality. Buying construction friendly components from expertise manufacturer will help the investors and contractors to experience efficient production. Apollo Infratech is a leading manufacturer who has been providing excellent concrete solutions for builders and construction contractors. Apollo concrete batching plant ATP 90/120 is an excellent solution for higher productivity requirements. They are manufactures Transit mixers, hollow slab making machine, compact concrete batching plants, etc which pave way for quick work progress.

Conclusion
Investment over suitable concrete apparatus adds supportive aspects to the construction business. However, buying from a reliable manufacturer also remains an important feature for the money spent. Hence, it is better to find expertise people who can deliver suitable equipment for construction needs.

The Transformation of Construction Activity – A Best Illustration of Core Work Machinery Growth

Analysis of Core Construction Works and its Importance

Building work is composed of plethora of core activities starting from buying raw materials to mixing the concrete, making structures and many more. The time factor is always higher as far as construction business is concerned. Earlier, more man power assistance was required to meet the core building work requisites because every part of construction for instance is a blend of tough jobs in which concrete making and structural blocks making are two main activities required in majority. In earlier days, building of concrete structure was done purely with simple tools where most of the core work was done only with man power. Concrete mixing is yet another hectic task in which the proportion of mixing ingredients is critical task. These two jobs are time consuming. However, with the recent implementation of new machinery designed for fast construction works, many core tasks have been simplified.

Cost Comparison of Conventional Construction Methods

Conventional construction methods required more man power; hence, cost of construction was comparatively higher. Builders need to balance expenditure for raw materials, transportation, labour, etc. Among the expenses, labour cost had been a big issue as not much equipment was available in those days so that the core building works can be completed earlier. Time factor was yet another reason for the increase in structuring work. Later with the inception of construction specific devices such as ready mix concrete plant, concrete batching machine, and many more devices, construction business has been developed over beneficial economic results. For example, a construction labour costs $51 to $ 53 per day in US, in UK one day payment for labour is 45 to 46 GBP, and the cost of man power varies in every country. However, the pricing for workers can be reduced considerably with the help of construction devices.

Best Machineries Available for Core Construction Activities

Big projects can be completed in relatively shorter time with the help of these construction friendly equipments. While comparing the cost range of construction industry of various countries, the labour cost and price of making concrete structures varies in accordance with the availability of raw materials and men power. However, investors who have spent reasonable amount in buying building friendly equipments have experienced money saving feature.  With ready mix concrete apparatus the pricing and time aspect can be controlled effectively because in earlier days supply, feeding, and mixing of concrete making materials are done almost with labour power. This was considered a hectic task as well. Machinery designed to transform core activities in construction fetch wonderful results than traditional ones. For example,

  • A ready mix concrete apparatus helps the construction administrators to get fresh concrete without hardening of the ingredients.
  • Since, certain important components like cement tend to become harder within short time; a ready mix plant would stay an effective option in reducing the percentage of waste.
  • Concrete blend from this plant can be sent to construction sites within vicinity and without any changes in the quality of the material.
  • It helps to save more money provided the plant is located within short travelling time distance and the mode of transportation is flexible.

Best Equipments that Help in Cost Effective Construction

  • With Ready mix batch plant it is very reliable to make good profit in a moderate investment. This system allows producing high quality concrete at relatively moderate cost.
  • Spun Pipe is a useful option in construction works.
  • Buying a transit mixer is a perfect option for those who cannot invest on concrete plants. This mobile equipment can be transported to any location and the builders can save time and cost of construction with this apparatus.

Conclusion

Equipments designed to produce concrete and other building needs are always a best alternative than spending for labour.

5 Important Positive Features over Investing in Concrete Batching Equipment

Construction industry is facing unbelievable development worldwide. Be it from the developmental perspectives of corporate or global marketing for investment in residential projects, the role of construction is considered an important support for infrastructure development. Hence, convenient types of machineries have been invented to tackle large building activities. Concrete mixing machinery is one of the most useful technologies that favor many beneficial results some of them are,

  1. The Emergence of Ready-mix Concrete- Concrete batching is a latest technology that is applied to produce concrete and it differs from conventional concrete manufacturing in various ways. Earlier construction activity was considered the toughest one in spite of more man power assistance. Moreover, it consumed more time to form concrete mix as mixing of ingredients was done with the help of man power. However, with the invention of batch plant the process of producing mixing ingredients to form concrete has been transformed to a much easier activity. Batching equipment helps in mixing different components such as sand, water, cement, potash, etc. which are then mixed proportionately to form concrete. This device is composed of different parts which help in minimizing the mixing process and assist to generate the construction work faster.  The emergence of batch plant has re-defined construction process by its quick and reliable functions.
  2. The Need for Supporting Bulk Construction Requirements-Equipments employed in construction industry is of different sorts.  A batcher plant is considered the prominent among building-friendly components. This device is highly reliable to produce various concrete types in terms of its compatibility to mix a range of ingredients. Since, this equipment is designed with many containers in which each container is meant for specific purpose such as transporting raw materials, mixing of the necessary ingredients in correct proportion, etc. The invention of movable batching unit is a boon to the construction industry as higher level concrete requirement can be fulfilled with this apparatus.
  3. Profit Making Opportunities –Investing in concrete mixing plant is a great opportunity. With modern batch unit models, it is further easy to prepare ready mix or central mix concrete in terms of computer aided technology. With this computerized technology, all the processes of producing concrete can be made in accurate proportions. Moreover, it is quiet difficult or tough to meet the construction requisites for major infrastructures without the help of construction-friendly equipments like batch plant. Hence, investors who invest their funds in concrete mixing plant can earn more than the desired profit.
  4. Type of Batching Equipment to be Chosen- A concrete making machine is available in different designs wherein each design has its significance in accordance with the construction demand. Central mix batch equipment will stay a perfect choice to match construction requirements in developed places. Movable or portable batch unit will stay a good choice for big projects as they can be erected and moved easily from one place to another.  However, mobile batch machinery might not be suitable in certain cases where space is a big matter of concern.
  5. Get in Touch with good Manufacturer-Batch machinery is available in many parts of the world. A good internet search will get you the list of reputed manufacturers of concrete mixing equipment. While purchasing a batch apparatus from a well-known manufacturer is an added advantage as they will assist the consumers in commissioning of the whole unit and also lend their support for a long term.

Conclusion

Among the available choices of investment available today, a batch equipment is a highly profit making option. Selecting the right design of concrete mixing plant in accordance with the level of construction business will be an added benefit to experience the full implication of profit.

Concrete Handling Solutions for Great Cost Savings

The nature of concrete used in construction creates various handling challenges. Concrete is comprised of a mixture of sand, water, cement, and aggregate. This combination makes up a dense and heavy mixture that would be very difficult for manual handling.

The mixing process is also very important as it affects the quality of the concrete.

The mixture settles into a hard substance after about two hours in a process called setting and this process is irreversible, therefore it must be at the appropriate place before setting.

Various Concrete Handling Equipments

  • The Batching plant is used primarily for mixing the various elements required to form concrete. It may consist of mixers, batchers, conveyors, aggregate bins, heaters and even cement silos depending on the scale of the operation. The main equipment however is the mixer which ensures an even and consistent mix.
  • In cases where off site mixing and preparation of concrete is done, a transit mixer is used which is a truck with a mixing unit attached. The ingredients may be dry or wet depending on the distance of transport or other factors and on arrival to the site, the concrete is poured on to the target area.
  • Concrete pumps are powerful pumping units used to deliver concrete through a hose to the specific point. They are fast and deliver a greater volume than a manual system. Two main categories are available which are the boom pump and the line pumps.
  • Special concrete structures such as concrete sewage pipes are difficult to construct manually. The RCC pipe-making machine is used for this process.

Benefits of Using Equipments in Construction

  • Reduction of labor costs. Concrete is heavy to handle and using manual labor can present huge challenges.
  • Faster operation. Equipments such as mixers are able to deliver a greater volume of concrete than a manual process. Better uniformity is also achieved while using machines.
  • Heavy products can easily be lifted using machines. This includes concrete pipes and slabs that cannot be handled manually. Heavy construction projects are easily completed on time using construction equipments.
  • The quality of the mixture is guaranteed using the construction equipments. This is because precise calibration of machines will ensure the ingredients are mixed in accurate proportions thus giving a great product.

General Maintenance Practices for Greater Productivity

Maintenance of concrete handling equipments is essential for longer working life and efficiency of the machine. Regular cleaning after work is crucial in preventing solidifying of particles which could clog the machine.

Regular preventive maintenance is also important such as lubrication and flushing of piping’s for great performance of the machine.

Conclusion

Concrete handling equipments include batching plants, concrete pumps, transit mixers, and pipe making machines. These machines are important in delivering quality construction work and well as speedy completion of projects.

Using concrete equipments also greatly reduces the cost of construction due to the great reduction in labor costs. The machines must be maintained in good condition by regularly cleaning the equipments and conducting regular preventive maintenance.