All about Block Making Machines

Block-making machines are the most versatile piece of machinery with frequency-controlled technology for producing hollow and solid blocks, pavers, kerb stones, and fly ash bricks. They are ideal and economical solutions with improved efficiency and energy-saving qualities. Block-making manufacturers have featured automation with innovation to build up high stability and reliability. A few types with their advantages are explained below-

A Paver Block machine is construction equipment with an auto travelling and levelling system that can finish and provide concrete distribution, smoothing, vibration, tampering, and extrusion to road shape. This machine can be used to produce hollow blocks, solid blocks, bricks, and interlocking pavers. The advantages of Paver Block machines are-

10-17 - SlipForm Paver

  • They can be molded to suit market needs and are more durable and easy to repair.
  • It is a double hopper machine that can produce double-layer blocks.
  • It can help in paving different blocks with different dimensions, thicknesses, and shapes.

The Automated Concrete Block Making Machines perform batch processing, automated concrete mixing, and consist of pressing systems. Their productivity depends on the block type and human intervention is minimal. Their advantages are-

  • High Strength of Blocks-The latest hydraulic pressure systems along with the feeders produce each unit with a lot of precision. They impart a close grain structure to the block and helps in making the blocks highly rigid, vibration-resistant, and high strength.
  • Environment friendly-Concrete blocks can be made out of fly ash, slag, gauge, and similar industrial waste. This works in a way to recycle industrial waste and protecting the environment.
  • Low Cost- These latest technology automatic concrete block machines can reduce energy usage. The efficient and fast production capacity of these machines adds to reducing the per-unit cost of blocks.
Concrete Block Making Machine ZN1000 and ZN1500

Concrete Block Making Machine ZN1000 and ZN1500

Block-making manufacturers design the machinery with advanced control systems which can help change the molding needs as per construction needs.

A Hollow Block Machine is a single-layer machine that can produce single-layer blocks. Hollow Blocks help in saving construction materials. It helps in saving the number of joints and reduces the use of inventory like mortar. These machines can help in-

  • Designing of various types of block making by changing molds
  • They can help in the production of high strength, high density, and accurate dimensional blocks.
  • They provide easy operation with reduced production costs and high output.

The mobile block-making machine also uses the principle of integrative reconciliation and can adopt several new techniques like box excitation, hydraulic discharge, and omnidirectional automatic movement. Manufacturers of Hollow Block machine adopt high-quality steel and precision welding in this machinery to deliver a high-performance machine. The Mobile block machine manufacturers also expertise in using quality components with several functional features to deliver reliable performance.

Mobile Concrete Batching Plant

Mobile Concrete Batching Plant

AAC Block making machine is a lightweight machine precast machine that helps in handling high volume production and just-in-time production of reinforced panels. Superior quality products are rolled out as there are few handlings than the conventional tilt cake processing. The advantages of AAC block making machine are-

  • The Simplified machine infrastructure saves cost as no overhead cranes are required
  • They help in superior product quality and the double wired cutting technology aids in super smooth product surfaces.

The Automatic block-making machinery suppliers have been recognized worldwide for their robust construction machinery. They have incorporated the latest technology with a product quality to exceed market demands and expectations. The block machine manufacturers also provide multiple combinations which are adaptable to the need of each client they cater to.

All about Next Generation Construction Equipment

With the advent of the next generation of construction equipment, incremental improvement is taking place in their design, mobilization, and use. These componental changes add up to more efficient machinery as well is its productive use. The deployment of such autonomously operated equipment also enhances the safety and operation of such heavy machinery. The latest equipment possesses a lot of improvement in engines, GPS Control, fuel-saving, IP (Internet Protocol) systems, robotics, and fleet management techniques. A few types are-

AAC Block Machine– AAC (Autoclaved Aerated Concrete) Machinery is a lightweight pre-cast foam concrete building material used for the production of concrete masonry units like blocks. The AAC block machine is known for its quality and exceptional finish. A few advantages of AAC block machine are-

Concrete Block Making Machine ZN1000 and ZN1500

Concrete Block Making Machine

  • It helps in the engineering of the complete AAC portfolio. It allows the designing of complex and thin shapes and structures. Panels of a large variety can be produced with the help of an AAC block machine.
  • Production of reinforced panels (100% blocks) is possible and in large volumes
  • It has a double-wired cutting technology with the least cake handling and high accuracy. Less than 1mm tolerance with a super finish can be achieved.
  • It is simpler than the conventional tilt cake process which results in much less breakage.

Dry Mix Mortar Plant-This is a highly controlled process plant with dedicated facilities for batching and blending all necessary ingredients. It is useful to lay bricks and masonry blocks, rendering coat buildings, and fixing tiles. The dry mortar products to be blended could be External plaster, sand-based plaster, wall putty, gypsum plaster, tile adhesives, and waterproofing mortar. Its advantage include-

  • It aids in better cement hydration and eliminates shrinkage cracks
  • It provides a very good bond strength ruling out any pop out on a smooth surface.
  • It has a good water resistance property giving it good workability and flexibility and tensile strength.
  • There is a nil wastage of material at the site and helps in inventory cost saving.

Wet Mix Macadam Plant

 This machinery is designed and used for achieving a uniform mix of materials to prepare bases, especially in road projects. These are also known as stabilization plants that are used to produce materials that help stabilize soil before the laying of hot mix asphalt. This plant is available in fixed and variable speed drives and adjustable gates at its bins. Its inbuilt twin shaft pug mill helps in continuous, homogenous mixing. The advantages of Wet Mix Plants include-

  • It helps in the achievement of a high production rate and an easy operate the machine.
  • It has a highly accurate aggregate and additives feeder.
  • It has the facility of embedding the latest procedures into its hardware parts.
  • It features an inbuilt accessory gear for correct metering of substances like cement and lime.

Curb Paver

The Curb Paver is a compact extrusion type of equipment used for curbing and paving applications. It includes a fully hydrostatic drive with vibrator controls. These machines involve a rotor blade which could be used to cut and pulverize damaged or old pavement and also to mix lime, fly ash, and cement to stabilize poor soils. The benefits include-

  • The Paver finisher adds thickness to edges of concrete pavements to increase stiffness and strength and providing a lost-lasting pavement.
  • The quick-connect mould and offsets and mould locks can help save considerable production time and resources.
  • They help in adding the aesthetic appeal of any area. They also help in demark the pavement and roads along.

Drum Mix Plant

The Drum Mix Plant is an intelligent assembly of mechanical and electronic equipment combination where all the aggregates and minerals are blended, dried, and heated with asphalt and result in the production of hot mix asphalt. This unique flight design ensures a total heat transfer, a complete mix, and coat, lower emission, and prevention of bitumen oxidation. Its advantage is-

  • It gives a Proper Asphalt Coating and leading to saving of costs.
  • It has a design convenient for containerized transport which gives it the ease of dismantling and demobilization.
  • It offers a high production rate with cutting-edge drum mix technology.

Mechanical Paver

A Mechanical Paver is used to lay asphalt on roads, bridges, and other places. The mainline machines usually first place the liquid concrete in front of the machines. The machine as it moves, uses augur to spread the concrete uniformly across the surface to be paved. Aiming to better paving, this model is made having high torque and low speed.

  • This Paver finisher helps in seeking ease of operation and maximum uptime.
  • It produces an impressive end product and eliminates the natural variation in productivity by offering consistent installation speed.
  • This high-Quality machinery can execute the mechanical installation of impeccable quality removing the need for fix up and repairs. This cost-effective way also provides improved reliability during bad weather.

Next-generation construction equipment manufacturers are technology partners, not just machine suppliers, resulting in a far higher value service for all customers. These companies constantly invest in innovation and process technology to optimize the process of production and enhances product quality.

Role Of Different Construction Equipment In Developing Infrastructure

Infrastructural development brings a massive change globally. This infrastructural development has been possible because of several innovations in construction fields. One of the major innovations that have advanced the construction sector is the introduction of new & top-graded equipment. Machines like AAC block machine, Dry mix mortar plant, Wet mix macadam plant, and curb paver are several machines that have the ability to execute different construction work accurately. Therefore, here mentioned is detailed information about the construction machines & their roles on a construction site.

  • AAC BLOCK MAKING MACHINE: The AAC block-making machine is one of the top-graded equipment that can be used at multiple construction sites. The role of Autoclaved Aerated Concrete maker is used to manufacture bricks/blocks by de-molding, cutting & curving them into proper shapes. The blocks are robust & can be used in building base-layer & floors. An additional benefit of this equipment is that the AAC Machinery is environment friendly, as it can excrete the waste out of the prepared concrete material while making blocks.
  • DRY MIX MORTAR PLANT: Dry mix mortar plant has different quality aspects that can be used in the developing infrastructure of various sectors. Construction sites can use the dry mix mortar plant to lay the bricks & different types of blocks properly. Features like producing strong tile adhesive, floor screedings, bonding mortar & brick joining mortar are some of the additional advantages that the equipment can offer. Along with these features, the machine is also capable of shrinking the cracks with the help of applying cement hydration.
  • WET MIX MACADAM PLANT: The wet mix macadam plant plays a vital role in the road construction process. The major role of this equipment is to flatten the ground level of the land, which is also known as soil stabilization. This wet mix plant also comprises parts like a storage silo, which allows the machine to store a certain amount of cement material and use it in cases of shortage.
  • CURB PAVER: The curb paver is equipment that is highly demanded at the roadside construction areas. This equipment is utilized to lay down the asphalt ( semi-solid material used in road construction) on footpath & sidewalks. A major advantage of utilizing the curb paver is that it levels the ground by laying asphalt according to the requirement of high & low ground surfaces.
  • DRUM MIX PLANT: The drum mix plants are the asphalt mixers that are used in the areas of road construction. The major advantage that the drum mix plant offers is that it can dry, heat & mix the material continuously, as the material is constantly required at construction sites.
  • MECHANICAL PAVER: The mechanical paver is top-graded equipment with multiple quality aspects. One of the beneficial aspects of the equipment is that it can lay a heavy quantity of asphalt, which is highly required in parking lots & commercial courtyards. On the other hand, the mechanical paver can also reduce the construction cost & workload.

Construction sectors are improving a lot, by the time and these innovations in equipment are one of the major factors that can lead to the infrastructural development of various sectors at present & in future. Hence, there are multiple types of equipment that have the ability to construct top-quality road & land surfaces, as they are comprised of quality features & mechanisms. Along with that, all of the construction equipment can be helpful in reducing the construction cost spend on any infrastructure.

Ready Mix Concrete – An Absolute Cost-Effective Product

Ready-mix concrete has been considered as an important need of the hour for the end users as well as the contractors which can be both-trading people or residents. A product like this has provided a smooth but effective escalation to the primary basic business activities in construction domain. For the very initial, regular and considerably prominent activity of mixing concrete material this product has acted as a backbone to it in the most standard shape.  It is the concrete that is created in a batch plant, conforming to set engineered-mix design.  It is basically manufactured in two ways-

First in the transit mixers which supply concrete in a plastic form to the site and the second is volumetric concrete mixer which delivers the prepared mix in a dry form and then mixes the concrete on the plat.

Ready mix concrete is usually selected over other stuff due to the low cost and expansive uses from squirrel bath to high rise bridges and buildings. This concrete is a mixture of water and aggregates, Portland cement, crushed stone and sand. The concrete is generally expressed in cubic metres.
Utilizing concrete mix for our construction purpose brilliantly minimise cost by-

  • Diminishing labour cost
  • Reducing storage cost
  • Abolishing material wastage

 Assurance of Quality

For most of the contractors or engineers, their main focus is to maintain the quality work on-site project. To maintain the superb grade of the aggregates and perfect water cement ration turns into a challenging job while using the normal concrete. But using the ready concrete mix delivered on the plat, fine quality is unfailingly guaranteed using the upgraded and advanced types of equipment. Some supplier companies or the contractors walk an additional mile to check the grade water and cement ratio of the mixed concrete before it is delivered in the market so that it does not shake their goodwill.

Good saving in construction cost

By making the use of ready mix concrete, one can remarkably reduce the consumption of the electricity at the job area. In the mixture of the concrete, all the ingredients are wonderfully maintained, so that there is less chance of getting the materials wasted.

Use of blue-collar as in the case of on-plat concrete mix manufacturing is reduced greatly. Additionally, when someone orders concrete, they need not face the complications related to storage of concrete, meaning that there is no annoyance of dust on the plat and we can easily save a handsome amount on construction as well as on the maintenance.

Concrete Batching Plant ATP 45 and ATP 60

Ecological

Concrete composed by this mean is reusable, clean and power efficient creation solution. The primary ingredients in formulating the concrete mix are gravel, stone, sand and water which are ungrudgingly accessible in nature and cause very less harm to the surroundings when removed from it, juxtaposed with the other construction stuff like steel.

Terra firma for pits can be easily restored to its natural state and can be used again for residential or commercial purpose again, once finished with the mining process. Ready concrete mix is extraordinarily self-effacing in the consumption of energy and unpresuming in paybacks.

Additionally, it is prepared with a minute approach confirming the minimal squander of material, and the rest can be easily used for the recycling procedure and can be used further in future. When we order Ready concrete mix from a localised concrete supply company, it also diminishes the consumption of fuel in the transportation which is also an eco-friendly attribute of ready mix.

Best Value for money-Highly Durable

Ready concrete mix is supremely long-lasting construction material. It stays for many years, however primarily it is directly proportional over the factor of the “Quality of other material used”, and does not get impacted by the high heat of the sun. By being directly proportional over the material quality, it is being implied that the age of ready mix is also dependent over its complementary mixes. The output of the structure is damage free and crack free which successively preserves resources and lowers the maintenance cost.

After knowing about the Ready-mix concrete we can finely conclude that through its availability and readiness of state which is considerably met on set engineered-mix; Constructions can be made by reducing the supervisory cost, diminishing the multi-transportation for raw materials, by controlling water-to-cement ratio and by obtaining standardized quality and better workability.

Concrete Batching Plant for Builders

Establishing oneself in the construction industry is backbreaking. The industry requires a lot of time, patience, a good amount of money and equipment. Construction companies are the one who holds the responsibilities to changes the dream of people having a home into reality. They are the backbone of big buildings and houses. Well, if you have already fluttered your flag then must be familiar with one of the most important equipment that is a concrete batching plant.

No construction is possible without concrete. Concrete is the soul of the construction project but making balanced and quality concrete is not possible without a concrete batching plant. A concrete batching plant eases so much work; it makes a quality concrete using various basic ingredients like cement, gravel, water etc  The batching plant consists of many other components like a cement mixer, cement bins, headquarters and silos etc which work simultaneously to make a good quality concrete. It is very important to accumulate good knowledge about the machine before purchasing a batching plant.

What is Concrete Batching Plant?

A concrete Batching plant is also referred to as a concrete plant. Concrete plant is builder-friendly equipment that blends various ingredients like water, sand, air, admixtures, fly ash, slag, fume, silica, cement and aggregates(gravel, rocks etc) to make cement.

Concrete Batching Plant ATP 45 and ATP 60

Types of Concrete Batching Plants available for builders:

Concrete Batching Plants are available in two types-

1) Dry mix plants
2) Wet mix plants

The concrete batching plant consists of many parts like cement batchers, mixers,  aggregate batchers, radial stackers, conveyors, cement bins, aggregate bins, heaters, cement silos, dust collectors, chillers and batch plant controls.

Well, technology has already influenced the globe. Many batching plants are available which are controlled by the computer. One can set the desired program for loading the amount in required quantity and start the machine to work. The automated machine prohibits the misuse of time and material. It even lessens the burden on the builders. Many builders buy the concrete batching plant while some get it on rent.

How Concrete Batching machine helps builders?

 Time Consumption:

The batching machines consume less time and act as a helping hand of builders. It helps in completing big projects in a shorter period of time. Earlier supply, feeding and mixing of the raw material to make concrete used to consume half or a complete day as it was done by the manpower.

Saves Money:

The Concrete batching Plant is a construction friendly machine which helps in saving money of the builders. It deducts the labour cost. One can make the concrete according to the need and availability of raw material.

But the availability of batching plant has made a lot of difference in the construction industry. Today, making a concrete mixture is just a work of a few minutes.

Quality mixture:

The batching plant can make fresh concrete at any time of the day. So, one need not worry about the quality of the concrete. Builders add the required amount of raw mixture to get the desired concrete.

No wastage: Well, the concrete batching machine makes the required amount of the mixture without compromising with the quality and reduces the chances of any kind of wastage.

Concrete Batching plant near the construction site!!

If your Batching plant is located at the construction site or nearby it then it makes work more feasible. It even saves transportation cost. Whoever has purchased the batching plant is satisfied with the outcomes and is enjoying the cut off in money consumption. So, if you are still spending huge money on manpower and not getting the satisfying outcome then must purchase this builder friendly equipment to enjoy benefits.

Rising Demand of Transit Mixers in Developing Countries

There is a boom in the construction industry in most developing countries around the world. Concrete construction equipment is extremely important for the construction of innovative structures. Such equipment reduces cost of labor and saves time as well. In fact, the requirements for faster and more effective machines has influenced the development and improvement of several construction equipment.
Concrete construction equipment is vital for good quality work in construction companies. Good quality concrete construction equipment helps save time and money on the construction work. It can therefore reduce labor costs and increase profits by giving good quality construction services to its clients in a faster way. Due to several technological advancements, a number of concrete constructions equipment’s have come up for the use of construction companies for improved construction processes.

Thus, there are now many different concrete construction machines including a concrete mixer, transit mixers, Compact Concrete Batching Plant, Shotcrete Machine. A transit mixer is a portable concrete mixing machinery.

What is a Transit Mixer?

A Transit mixer is mainly a means to transport concrete from the concrete batching site to the construction site. It is specially designed to carry both concrete and water. The special design also includes transit drum with a spiral blade. Since this can move in multiple directions to ensure concrete material does not clot it is highly beneficial. This is low maintenance and highly efficient construction equipment.
There are two types of transit mixers, a truck mounted in-transit mixer and a trailer concrete mixer. A Truck mounted in-transit mixer is a specially equipped concrete transport truck. The trailer concrete mixer is essential a portable concrete mixer which is mounted truck for transportation.

Benefits of a Transit Mixer

  • Transit mixers can mix concrete and also transport it to a construction site.
  • Concrete mix transported in a truck will not clot
  • Active mixing feature of this truck eliminates cement balling.
  • It is a cost and time-saving construction machine.
  • Reduces fuel consumption involved in this process
  • Reduces wastage of a driver’s time (waiting time).

Facts and Statistics

  • Global ready-mix concrete market size in 2015 was valued at USD 492.2 billion and is predicted to rise at a steady rate during the period between 2019 – 2024.
  •  Asia Pacific Market of Truck mounted concrete mixer includes countries like China, India, ASEAN, Australia & New Zealand.
  •  As per the predictions of market research analysts, Technavio the global cement mixer market will grow steadily at a CAGR of 11% by 2020.
  • As per the 2016 U.S. Census Bureau data, total construction spending increased to 6.5% from 2015.
  •  As per Beroeinc Market Intelligence, the Transparency Market Research There was an increase in spending in the construction industry in 2018 by approximately 4.8% or US$ 773.1 Billion.
  • There is also predicted to be a 12.4% growth in the year 2021.
  • Concrete mixer market value in 2017 was 4000 Million USD and there is a prediction for it to reach 7020 Million USD by the year 2025.
  • As per Global construction market growth will increase by 3 to 4 percent by the year 2022.
  • The African construction market value in 2018 was $210 Billion and prediction for the year 2021 is at $260-$300 billion.
  • India and China are expected to contribute $55 trillion by 2030 to the construction industry.

Thus, with a lot of new development projects in many countries around the world, especially the developing countries the demand for transit mixers and other construction equipment rise. Several surveys and market analysis also show the same market overview.

All You Need to Know About Slip Form Pavers

Slipform paving is a method that converts the form into a geometric shape & surface finish with the help of plastic concrete mass. This is a popular option for larger jobs that require larger production rates. It makes use of a low-slump PCC that is essential so that PCC can hold its shape after slipform paver has passed over. This is made with a lesser amount of water and has higher compression and flexural strength compared to high slump mixes.

Paving process

Paving process includes several processes like screeding, consolidation and initial finishing. At times pavers equip themselves with reinforced steel, dowel bars and tie rods as well. This process includes the following steps:

  • Initial process:

The first process occurs underneath a paver where an auger spreads PCC in front of a strike off the plate. This is followed by the process of a strike off plate removing any excess auger placed PCC.

  • Consolidation:

Once final elevation is achieved a PCC is consolidated by a group of vibrators. The most effective vibrator position is after the strike-off mechanism and at a final slab elevation. The vibrator setting usually ranges between 7000 – 9000 vibrations per minute; although this does depend on the mix design and slab depth.
A vibrator is usually positioned next to each other with an aim to influence zones overlap at normal paver speed. Pavers are fully adjustable vibrators spacing to account for different conditions and mix types and at the same time provide adequate influence zone overlap.

In case of the presence of a tamper, it pushes large aggregate particles below a slab surface. This final task is to level off the slab at a correct level of elevation and perform initial finishing.

Slip Form Paver

  • Initial finishing:

Initial finishing can be accomplished by extruding PCC mass through a moving form made up of a base course (this is the bottom), side forms (vertical edges of a paver) and profile pan (flat paver pieces mounted behind a vibrator).
There is an extruding PCC which provides a final slab dimension and also help larger aggregate particles below the surface. This ensures a smooth finish. At times pavers are also equipped with a hydraulic tamper bar usually found behind vibrators.

Benefits of Slipform paving

There are many advantages of using a slip form paving technology as per this list here:

  • Slip form paving technology is an advanced form of technology for the purpose of paving construction work.
  • They are high precision machines, thus provide good quality results.
  • The conventional form of topping is error-prone and tends to have defects like undulations. Thus, this process reduces and almost eliminates all errors.
  • This technology ensures a faster process as well, unlike the conventional method which takes very long.
  • There is a reduction of labor cost as well since the entire operation is mechanized. A single machine is able to carry out this job and thus eliminates any chaos caused due to a need of a large number of labor workers.


Factors affecting a smoothness result:

The way this works is a slipform paver is pulled over all cement concrete by slipping over the material. This is very similar to the extrusion process. However, for the slip form paver the machine itself is moving while in the extrusion process it is the material that is moving. Hence, factors like mixing design and weather conditions play a big role in quality of the pavement. Weather conditions affecting this process are low humidity, high winds, high heat, etc. It is also essential to ensure the mix does not dry out since this will affect the final quality.

All About Ready Mix Concrete

RMC or ready mix concrete is a concrete, a mixture of fine sand, water, Portland cement, and coarse aggregates. It is manufactured in the cement factory or batched plant instead of mixing at the construction site. A specific proportion of the material is required to prepare this mixture. Once the mixture is ready, it transported in the transit mixer to the worksite. A cylindrical truck which is known as cement mixer is used to carry the concrete mixture.

The ready-mix concrete prepared is durable and sustainable. It is eco-friendly as it is prepared in a close chamber that reduces noise and air pollution. Further, a durable structure is obtained as it increases the service life. In this article, we will discuss various types of ready mix concrete and its advantage as well as disadvantage.

Concrete Batching Plant ATP 45 and ATP 60

Types of ready-mix concrete

There are three types of RMC, that is made depending on the various material used during mixing.

  • Transit mixed concrete
  • Shrink mixed concrete
  • Central mixed concrete
  1. Transit mixed concrete

Transit mixed is also known as truck mixed concrete where materials are batched at a central plant and then mixed thoroughly in the truck during transit. It separates water from the cement and aggregate, and then the mixture is finally mixed at the site. The mixing of concrete at the site avoids the problem of premature hardening and slump loss that results in a delay in transportation. One significant disadvantage of transit mixed concrete is that the capacity of the truck is smaller.

  1. Shrink-mixed concrete

Shrink mixed concrete or ready-mix concrete enhances the load capacity of the truck where concrete is partially mixed at the plant to reduce the volume of the mixture. The balance mixing is completed in the truck during the transit or at the worksite.

  1. Central-mixed concrete

It is also known as the central batching plant where the mixture is properly mixed before loading into the truck mixer. It is also known as wet batch plants or pre-mix plants. The advantages of a wet batch plant are of better quality and consistency.

Advantages of ready-mix concrete

Till now we have read types and what RMC is, here we will discuss about the advantages of it.

  • The concrete produced is of better quality as it made of specific proportion and advanced equipment is used.
  • Storage of material at the construction site is not required.
  • Reduces labor cost
  • Reduces air and noise pollution at the site
  • Environment friendly
  • RMC avoids delay and construction work is completed on time
  • Wastage of material at the worksite is avoided.
  • The practice of proper mixing of the cement will reduce the consumption of the cement
  • Ready-mix concrete saves the use of cement as bulk concrete is used instead of cement bags
  • The concrete is delivered on time at the worksite whether the quantity is large or small

Ready-mix Concrete – Limitations

  • It requires a large amount to be invested initially
  • RMC is not suitable for a small project
  • To avoid interruption in work effective transportation system is required that will carry the mixture from the plant area to the job site.
  • As the truck reaches should be ready at the site to start working immediately to avoid slumps in the mixture.
  • The mixture must be used within the time frame that is 210 minutes from the transit of the plant. In case if the vehicle is stuck in traffic or some other problem has arisen then it would create a problem.

All About Ready Mix Concrete

Concrete Pipe Making Machine – History, Evolution & Rising Demand In Developing Countries

The production of pipes as well as underground channels goes centuries back and is essentially the basis for civil engineering.

The Romans created concrete and cement, like the ones being used nowadays. They combined calcium hydroxide and pozzolanic volcanic ash to generate portland cement, solidifying underwater and didn’t weaken when exposed to water.

Some of these pipelines and conduits built with this concrete are still being utilized.

The earliest record of modernized concrete pipe fitting is the sanitary sewer made in Mohawk, New York State, USA, in 1842. It stayed operational for more than 100 years.

In 1896, the French first integrated steel fortification in a solid pipe (otherwise called the Monier patent).

In 1905, the idea was introduced to America and Australia in 1910. From that point, more than 300,000km of reinforced concrete pipe has been used in Australia and New Zealand in the areas of drainage, road channel, and sewage system.

A lot of these pipes are still operational and testify to the durability of the Hume concrete pipe.

Worldwide Demand for Concrete Pipe Production Machine

The current technological advancement in the concrete machinery industry is part of the basis for the construction industry development, which is one of the prominent sectors in the international market.

The industries that require concrete pipes and contribute to increasing the demand for these pipes are mostly infrastructure projects.

Despite the reduction in construction from 2009 to 2014, there is again an upward trend in concrete pipes demand, thereby increasing the need for concrete pipe making machines.

Concrete Pipe Making Machine

Rising Demand of Pipe Making Machine Globally

There are many construction works going on every day, and contracts for additional construction are closed almost daily.

The construction of a new building encompasses forethought, design, financing, and lastly, implementation. Given that concrete is the most popularly used construction material globally, which makes it no surprise that it can be seen at a site.

Concrete pipe machinery helps to meet construction companies’ piping requirements. On almost all building sites, many pipes are needed for sewage purposes. Solid pipes have been in existence for quite a while, which makes it beneficial to use.

Apart from that, it’s long-lasting and usable. Most modern sewerage systems also use concrete pipes.

Which are The Toughest Concrete Pipes?

Concrete pipes are among the most substantial lines on the market because they are explicitly designed for heavy loads. These solid piping can be fortified by bolstering them using wires.

Likewise, there is another kind of concrete pipe called the RCC Hume pipe. These pipes are sturdy, centrifugally cast pipes, and mostly utilized in the drainage system.

The manufacturing procedures of these pipes area bit diverse from others.

Applications of Concrete Pipe

There are several ways to use concrete pipes, including rainwater drainage, sewages, and conduits. Rainwater drainage is vital to drain excessive rainwater, and it must be reliable and robust. It is equally important that a sewer system is free of rust, doesn’t harm the environment, and always upholds structural integrity. Culverts are usually placed under an artificial structure so that water can run beneath. It should be able to withstand the heavy load and be of a suitable size.

Concrete pipe making machine aids in designing solid pipes that are long-lasting, resilient, and economical, making them the perfect for such usages.

Working Principle of Concrete Pipe Making Machine

Working Principle of Concrete Pipe Making Machine

There are lots of types of pipes for different purposes. These include asbestos pipe, concrete pipes, galvanized steel pipes, cast iron pipes, PVC pipes, HDPE pipes, and many more.

The concrete pipe frequently referred to as reinforced concrete, is one of the strongest material compositions. There are lots of benefit for making use of RCC pipes; they are robust, long-lasting and of excellent quality.

The RCC pipe (reinforced concrete cement pipes) is also called RCC- Hume pipe, as it was invented by the Australian inventor Walter Reginald Hume.

It’s applicable in many ways and is therefore widely used for sewage and rainwater drainage and also culverts.

They are beneficial because environmental factors don’t influence them, they don’t rust, bend or burn, and they have a strong structure, which allows the flow of large quantities of water and are inexpensive.

Concrete Pipe Making Machine

Categories of Reinforced Concrete Pipe Making Machine

Centrifugal, vertical extruding, hanging roller concrete pipe-making machines

Vertical Extruding Concrete Pipe Making Machine

The operational principle of this machine is that formation of the concrete is by extrusion method.

The cement pipe produced by this machine is generally utilized in urban housing, development of townships and rural area, sewerage and use of small bridges.

Centrifugal Concrete Pipe Making Machine

The functioning principle: the pipe pass on for fast operation in the concrete’s mould under the centrifugal force’s activity, beside the internal wall circulation of the mandrels to develop a tubular.

Production specifications: creation length 1000-4000mm, internal width 200-1200 mm various types of flat orifices, clusters, bearing socket etc. for many types of cement pipe. Generally utilized in high-class requirements of deep wells, community sewerage, public road and others.

Hanging Roller Concrete Pipe Making Machine

The operating principle: the utilization of the roller shaft uphold bender and the pipe in the roller pressure’s mould.

The roller shaft propels the mandrel to be driven at high speed, the cement inside the bender is conveyed in the pipe’s internal wall under centrifugal force activity.

When the internal concrete is driven to pivot by the tube mould via the roller shaft, the cement between the pipe die and roller shaft is compressed to create a pipe.

How Does the Concrete Pipe Making Machine Work?

The most common method of producing concrete pipes is the Hume-Spun pipe process, but alternative approaches are now available.

Because the production-process involves cage spinning during concreting, it is also called the Spun pipe. The concrete is manually poured, and cages are prepared for insertion into the mould, depending on the pipe’s size.

Here are some steps to explain how the concrete pipe making machine:

Raw Material: The raw-material is automatically removed from the stockpile or fed manually.

Making of moulds: The moulds are prepared before use by making them clean and ensuring the cage’s centering. They are also lubricated with brushes correctly.

Concrete mixing: The ideal mix-design is made to ensure that all essential material such as water & cement is made use of according to the weight and prepared for proper mixing. It’s important to get the mixture processed within 30 minutes, thereby ensuring resilient strength of the concrete pipes.

The spinning of the mould: The mould is set on the runner using a chain pulley. This initial piece is carried gently. The casting of the mixture is done with appropriate care and at a slow speed.

The rest of the process, however, is done at a faster rate.

Demoulding: This process is carried out using chain pulleys and involves the separation of the moulds.

Curing: This procedure is a chemical process to make the polymer material tough by cross-linking the polymer chains successfully.

It’s important that all concrete pipes are cured in a mould to thereby making sure they’re strengthened.

Working Principle of Concrete Pipe Making Machine