Concrete Pipe Making Machine – History, Evolution & Rising Demand In Developing Countries

The production of pipes as well as underground channels goes centuries back and is essentially the basis for civil engineering.

The Romans created concrete and cement, like the ones being used nowadays. They combined calcium hydroxide and pozzolanic volcanic ash to generate portland cement, solidifying underwater and didn’t weaken when exposed to water.

Some of these pipelines and conduits built with this concrete are still being utilized.

The earliest record of modernized concrete pipe fitting is the sanitary sewer made in Mohawk, New York State, USA, in 1842. It stayed operational for more than 100 years.

In 1896, the French first integrated steel fortification in a solid pipe (otherwise called the Monier patent).

In 1905, the idea was introduced to America and Australia in 1910. From that point, more than 300,000km of reinforced concrete pipe has been used in Australia and New Zealand in the areas of drainage, road channel, and sewage system.

A lot of these pipes are still operational and testify to the durability of the Hume concrete pipe.

Worldwide Demand for Concrete Pipe Production Machine

The current technological advancement in the concrete machinery industry is part of the basis for the construction industry development, which is one of the prominent sectors in the international market.

The industries that require concrete pipes and contribute to increasing the demand for these pipes are mostly infrastructure projects.

Despite the reduction in construction from 2009 to 2014, there is again an upward trend in concrete pipes demand, thereby increasing the need for concrete pipe making machines.

Concrete Pipe Making Machine

Rising Demand of Pipe Making Machine Globally

There are many construction works going on every day, and contracts for additional construction are closed almost daily.

The construction of a new building encompasses forethought, design, financing, and lastly, implementation. Given that concrete is the most popularly used construction material globally, which makes it no surprise that it can be seen at a site.

Concrete pipe machinery helps to meet construction companies’ piping requirements. On almost all building sites, many pipes are needed for sewage purposes. Solid pipes have been in existence for quite a while, which makes it beneficial to use.

Apart from that, it’s long-lasting and usable. Most modern sewerage systems also use concrete pipes.

Which are The Toughest Concrete Pipes?

Concrete pipes are among the most substantial lines on the market because they are explicitly designed for heavy loads. These solid piping can be fortified by bolstering them using wires.

Likewise, there is another kind of concrete pipe called the RCC Hume pipe. These pipes are sturdy, centrifugally cast pipes, and mostly utilized in the drainage system.

The manufacturing procedures of these pipes area bit diverse from others.

Applications of Concrete Pipe

There are several ways to use concrete pipes, including rainwater drainage, sewages, and conduits. Rainwater drainage is vital to drain excessive rainwater, and it must be reliable and robust. It is equally important that a sewer system is free of rust, doesn’t harm the environment, and always upholds structural integrity. Culverts are usually placed under an artificial structure so that water can run beneath. It should be able to withstand the heavy load and be of a suitable size.

Concrete pipe making machine aids in designing solid pipes that are long-lasting, resilient, and economical, making them the perfect for such usages.

Working Principle of Concrete Pipe Making Machine

Working Principle of Concrete Pipe Making Machine

There are lots of types of pipes for different purposes. These include asbestos pipe, concrete pipes, galvanized steel pipes, cast iron pipes, PVC pipes, HDPE pipes, and many more.

The concrete pipe frequently referred to as reinforced concrete, is one of the strongest material compositions. There are lots of benefit for making use of RCC pipes; they are robust, long-lasting and of excellent quality.

The RCC pipe (reinforced concrete cement pipes) is also called RCC- Hume pipe, as it was invented by the Australian inventor Walter Reginald Hume.

It’s applicable in many ways and is therefore widely used for sewage and rainwater drainage and also culverts.

They are beneficial because environmental factors don’t influence them, they don’t rust, bend or burn, and they have a strong structure, which allows the flow of large quantities of water and are inexpensive.

Concrete Pipe Making Machine

Categories of Reinforced Concrete Pipe Making Machine

Centrifugal, vertical extruding, hanging roller concrete pipe-making machines

Vertical Extruding Concrete Pipe Making Machine

The operational principle of this machine is that formation of the concrete is by extrusion method.

The cement pipe produced by this machine is generally utilized in urban housing, development of townships and rural area, sewerage and use of small bridges.

Centrifugal Concrete Pipe Making Machine

The functioning principle: the pipe pass on for fast operation in the concrete’s mould under the centrifugal force’s activity, beside the internal wall circulation of the mandrels to develop a tubular.

Production specifications: creation length 1000-4000mm, internal width 200-1200 mm various types of flat orifices, clusters, bearing socket etc. for many types of cement pipe. Generally utilized in high-class requirements of deep wells, community sewerage, public road and others.

Hanging Roller Concrete Pipe Making Machine

The operating principle: the utilization of the roller shaft uphold bender and the pipe in the roller pressure’s mould.

The roller shaft propels the mandrel to be driven at high speed, the cement inside the bender is conveyed in the pipe’s internal wall under centrifugal force activity.

When the internal concrete is driven to pivot by the tube mould via the roller shaft, the cement between the pipe die and roller shaft is compressed to create a pipe.

How Does the Concrete Pipe Making Machine Work?

The most common method of producing concrete pipes is the Hume-Spun pipe process, but alternative approaches are now available.

Because the production-process involves cage spinning during concreting, it is also called the Spun pipe. The concrete is manually poured, and cages are prepared for insertion into the mould, depending on the pipe’s size.

Here are some steps to explain how the concrete pipe making machine:

Raw Material: The raw-material is automatically removed from the stockpile or fed manually.

Making of moulds: The moulds are prepared before use by making them clean and ensuring the cage’s centering. They are also lubricated with brushes correctly.

Concrete mixing: The ideal mix-design is made to ensure that all essential material such as water & cement is made use of according to the weight and prepared for proper mixing. It’s important to get the mixture processed within 30 minutes, thereby ensuring resilient strength of the concrete pipes.

The spinning of the mould: The mould is set on the runner using a chain pulley. This initial piece is carried gently. The casting of the mixture is done with appropriate care and at a slow speed.

The rest of the process, however, is done at a faster rate.

Demoulding: This process is carried out using chain pulleys and involves the separation of the moulds.

Curing: This procedure is a chemical process to make the polymer material tough by cross-linking the polymer chains successfully.

It’s important that all concrete pipes are cured in a mould to thereby making sure they’re strengthened.

Working Principle of Concrete Pipe Making Machine