Quality of Raw Material and Performance of Construction Equipment

Several factors affect the performance of concrete handling equipment. Material factors have also been seen as important in equipment performance and due attention must be paid. Each construction material should be properly analyzed for suitability before construction work begins.

Some important analysis includes moisture content, construction suitability, chemical and physical properties and the type and size of particles in the material.

Sand

The source of sand is an important factor for construction. Sand sourced from saline/ salty environments is never recommended due to chemical composition and can have damaging effect even on the construction equipment. For construction, the compression ability of the sand must be tested. Sand with high compression is not suitable for construction.

Aggregate

This raw material makes up 60 – 75 percent of the volume of the aggregate mixture. It provides the volume stability of the finished concrete. One important quality factor that affects machine performance is aggregate size, which affects the shrinkage potential. Water and cement usage increases proportionately with decrease in aggregate size to offset the probability of shrinkage.

construction equipment

Water

The Batching water quality is a consideration for mixing operations. The water used in concrete making is guided by guidelines such as the ASTN C94, and ASTM 1603. Non-potable water used in concrete mixing and batching plant operations can affect the machine performance and quality of product. Water resulting from concrete production processes, storm water run offs from the facility and others containing concrete aggregates has a maximum allowed solids content of 50,000 parts per million of the total mix. Anything in excess of this will lead to poor product.

Current designs in equipment have recognized the impact of excess water happening during the mixing process such as when rain occurs when work is going on. Increases in the volume of cement slurry due to dilution by water causes too much flow thus weaker mix while too little water may lead to collapse of the final product. This eventually affects the strength and durability of the concrete product.

Workability of Concrete

The type of aggregate used and mixing affects the workability. Reinforce concrete with high steel percentage creates a difficulty in compaction with concrete machines as well as handling with other equipments; It has low workability. Concrete with high workability is easier to handle during mixing and transfer operations, which utilizes machines such as concrete mixers etc.

Batching and Mixing

Mixing is best done using mixing machines or ready mix concrete plant. The self-loading dumper and self-loading cement mixers, offer good concrete handling solutions.  The quality of material also has an effect on the blending process. The mixing time is dependent on the concrete mixer capacity as well as final concrete requirement. A drum mixer with a small diameter translates to greater velocity than that with smaller diameter. If stiff and rigid concrete is the end product, longer mixing time is required.

Transport

Ready mixed concrete requires transportation from one site to another. During transport, equipment used has an impact on the final product. Transport equipment must guarantee water/cement ratio is maintained, slump, air content and consistency is achieved.

While sourcing for concrete equipments it is important to source only from reputable concrete mixers manufacturers , and assured project success.

Future of Concrete Based Construction

Different Types of Applications using Concrete

Concrete is made of binding different materials and aggregates and applied for structural purpose. It remains strong and hardens and stays effective for economic and reliable building works. In recent days its usability has been found to be applicable in wider ranges of applications including road, bridge and different forms of structures.

Different Types of Applications using Concrete

Making of Roads

Concrete is inert and non-porous when compared to other conventional materials applied in the preparation of roads. It can withstand natural disasters and not disturbed by moisture or pests and gains strength as time passes on. These are some of the reasons which favored in the making of roads.

Developmental Changes in Building

When it comes to changes in structural sector, blending of newer range of materials has now been accepted worldwide as one of the top sustainable ingredients for building applications. Considering the impact on building aftermaths of natural disasters, several research oriented studies found this material to be the fast, cost effective and most reliable ones when it comes to good quality. This has also become one of the reasons to find enormous growth in building industry.

Growth of Smart city and its Impact

Urbanization is what Nations are focusing on and it has resulted in encouraging infrastructural growth in cities across the world.

Technical Excellence in Present and Future Structural Activities

Technical Excellence in Present and Future Structural Activities

Different levels of technically developed construction projects can be identified in many cities and concrete based structural works support to a great extent. The growth of cities to smart cities with flexible forms of housing and commercial spaces is gradually making impact on present and future plants of urbanization.

Faster Productivity Overlook

Due to the demand for infrastructure, people also look for fast productivity. The inception of equipments in view of managing inter-erection works of residential, commercial and public projects like roads, dams, etc have revolutionized productivity needs.

Application of Construction Equipments

There are different forms of structural friendly equipments which have been destined considering issues like poor quality, expensive labor charge and wastages. The applications of building supportive devices eradicate the above three aspects in a reliable way.

Batching Plant

Batching Plant

The batch facility eliminates several practical issues involved in infrastructure creations such as, stationary plant that facilitates smart transmit of ingredients, reduced emission of polluting factors, minimal or meager wastage of materials, less man power requirement, etc.

Advantages of Batch Plant

  • Supports for higher production requisites
  • Available in different capacities
  • Helps to obtain consistent and uniformity of ingredient mixing
  • Ensured return on investment
  • Reduced operational costs
  • Time saving and environmental friendly

Mixing Plant for Blending Ingredients

Mixing plant is designed to facilitate efficient blending of building ingredients leaving less wastage. This equipment provides optimum results in high-end material requirements. This optional also helps to reduce operational as well as production cost.

Ready Mix Plant

Ready mix plant is designed to ensure excellent performance of mixing building ingredients and featured with technically advanced specifications.

Conclusion

Construction equipments have brought great changes in carrying our reliable and faster structural works. Apollo Concrete Solutions provides advanced forms of devices which support for housing and commercial works to a great extent.

10 Worst Results of Applying Improper Concrete Mix

How Failure Happen in Concrete Mix?

Concrete mix produces efficient results in terms of adding strength to the construction structure. Failure to meet the proper requirements in obtaining the right procedure and right ingredient in concrete making leads to formation of cracks and poor building structure with seepage possibilities. Concrete bears good tensile strength however; the same has to be preserved in terms of following appropriate mixing guide. The common mistake which many construction workers commit is that they either add excess of water or little water than the required amount. This amounts to leakage and improper curing of concrete slabs.

Improper Concrete Mix-Some Facts Behind

Improper mix results due to the following factors

  • Not managing the mix with the right quantity of water
  •  Excess of water in the mix leads to formation of humidity in between which may obviously lead to lack of curing
  • Cracks on the concrete surface may appear soon.
Improper Concrete Mix-Some Facts Behind

10 Worst Results of bad Concrete Application

  1. Poor construction quality also happens by allowing lesser time for curing than what is required in actual.
  2. Concrete is a flexible component that can be mixed to get any desired shape, however the mixing proportion should be finite
  3. One of the obvious risks in concrete mix failure is that concrete reduces in its strength when the mixing ratio in not concurrent
  4. The amount of entrained air also affects the concrete texture and quality
  5. The quantity of chemicals and other admixtures also need to be in right proportion to obtain consistent concrete.
  6. The application of high grade ingredients plays an influential role and the cumulative grading has a strong impact affecting the final outcome of concrete texture and subsequent shape.
  7. Improper mixing of concrete obviously leads to lack of consistency
  8. Segregation of cement ingredients is also an often occurring worst effect due to the impact of inconsistent concrete mix. This results in the failure of solid components to go compatible with other fine particles or water.
  9. Conventional mixing method like hand mix or manual mixing method has serious impact on concrete texture if time taken for mixing or concrete ingredient and water ratio remain unbalanced.
  10. Failure to apply the mix on time also leads to construction flaws.

Modern Concrete Solutions that Sweeps Majority of Concrete Mix Issues

In recent days the inception of concrete equipments like ready mix concrete, ready mix concrete batch plant, transit mixers, concrete pumps, or the hollowcore slab making machine, etc are best solutions with which investors can experience good return on investment. Moreover, these concrete problem solving equipments are fast, reliable, and cost effective solution.

Modern Concrete Solutions that Sweeps Majority of Concrete Mix Issues

Apollo Inffratech –In the Process of Serving Construction Industry

We are one of the leading concrete construction equipment manufacturers in India and we serve construction industry with quick performing and cost effective solutions which can keep the consumers stay away from failure in concrete mix. We supply batch plants suitable for small to larger construction projects.

Conclusion

Concrete mix is the key point of successful and strong construction work. Improper mixing results in affecting the quality of construction and risk of obtaining worst building quality. Applying batch plant or a transit mixer for timely mixing in correct proportion and timely supply of mixture is one of the best and affordable solutions available today.

How To Prepare Ready Mix Concrete With Concrete Equipments?

This infogrpah provides information about different concrete solutions that contains how to prepare ready mix concrete with concrete equipments like concrete batching plant, transit mixture, central batching plant, mobile concrete plant, hume pipe process through pipe making machine, vertical cast process and pre cast concrete equipment and many more.

Concrete batching plant is a setup that can be established near to the big construction projects so that the transportation of ready mix concrete can be easily provided. Concrete batching plant is also known as concrete mixing plant.

Pre cast concrete equipment is used to cast the concrete in molded shapes before transporting to the construction locations. There are many benefits of building pre cast concrete compare to site cured concrete. The long preserving time of concrete generated through precast concrete equipment make it stronger, durable and efficient. Precast concrete usage is more time saving method where the final concrete is ready to place in a better way to implement infrastructure on time. – See more at: http://www.apolloinffratech.com/apollo_spiroll.html.

One of the Most Common and Modern Process for Construction

Technology plays an important part in many sectors today, the building and construction sector is not any different. There are lots of modern day construction machines in the market that are all geared towards making work easier. The demand for concrete at any construction project is obvious. Depending on the nature and size of the project, some people may mix their concrete on site while other may opt for mobile trucks mounted with concrete mixing pumps. Get more details about concrete mixing pumps, visit at http://www.apolloinffratech.com/concrete_batching_plant_ats_45_plant.html.

 

Historical Development in Concrete Batching Plants and Their Applications to Local and International Construction Sites

Concrete batch plants and processing technologies have continued to grow overtime due to rising demand for concrete by commercial and real estate construction. The current type of machinery and technologies used by these plants has continually improved to cater for high demand and ensure that aggregate, binders, additives and admixtures are thoroughly mixed.

Historical Development in Concrete Mixing Industry

Concrete mixing plants have been developing over the years. Before the invention of the concrete mixer, concrete was mixed manually by construction workers. The first concrete mixing machines were self loading. In the 20th century self loaded mixers were driven by steam to increase their productivity.

Due to increased productivity new better concrete mixers were developed. These had tilting mechanisms, reverse discharge system, double cone mixers and other features which improved the process of feeding the concrete, discharge and mixing.

Compulsory concrete mixers developed later on.  These were vertical spindle and horizontal shaft concrete mixers. These would take high loads of materials and produce high outputs needed for the rising construction needs.

As production increased, large concrete batching plants were developed. These plants have many advanced features, computerized control, improved mixing and efficient energy consumption. They incorporate storage of raw materials and batches to hold ingredient when being mixed.

Technological Developments of Concrete Batching Plans

Many operational features of these plants have been improved in response to the ever increasing need for increased productivity and uniform mixing.

Current machines must be able to mix aggregates, stones, sand, bidder, admixtures and other chemicals in the right proportion. This necessitates the use of sophisticated batching plants. Subsequently, specialized plants have been developed. Some common plant types include compact, combined, horizontal and vertical type of plants.

Current batching plants are specially designed for use in specialized operations such as commercial concrete batching plants, ready mix, belt type and mobile batching plants. These plants have the capacity automatic weighing system to accurately determine water, aggregate, sand, bidder and other chemicals. Automatic weighing aids in accurate determination of the materials which improves the strength of concrete mixture.

Concrete plants developments have resulted to the introduction of computerized control. Modern commercial plants have dynamic displays, sensors and other control devices which ensure accurate feeding and mixing processes. These controls enable the operator to carefully plan and execute the production process.

Modern plants have crew conveyor for feeding material to the batching plant.  Plants also have many hoppers, twin shaft composury mixers and cement silos.

Recently mobile concrete batching plants have been developed. These are compact in nature to allow for easy transportation. They have high degree of automation and can be used for remote sites where small and medium sized projects are being constructed.

Comparison between Local and International Construction Technologies and Use of Concrete Batching Plants

The use of concrete batching plants has grown both locally and internationally. Local and international batching plants have similar features though international batching plants have better automation and computerized control features.

Conclusions

Concrete batching plants have developed from simple self loading mixers to the current high tech plants.  Modern day plants have high processing capacity and yield high quality concrete.

The Transformation of Construction Activity – A Best Illustration of Core Work Machinery Growth

Analysis of Core Construction Works and its Importance

Building work is composed of plethora of core activities starting from buying raw materials to mixing the concrete, making structures and many more. The time factor is always higher as far as construction business is concerned. Earlier, more man power assistance was required to meet the core building work requisites because every part of construction for instance is a blend of tough jobs in which concrete making and structural blocks making are two main activities required in majority. In earlier days, building of concrete structure was done purely with simple tools where most of the core work was done only with man power. Concrete mixing is yet another hectic task in which the proportion of mixing ingredients is critical task. These two jobs are time consuming. However, with the recent implementation of new machinery designed for fast construction works, many core tasks have been simplified.

Cost Comparison of Conventional Construction Methods

Conventional construction methods required more man power; hence, cost of construction was comparatively higher. Builders need to balance expenditure for raw materials, transportation, labour, etc. Among the expenses, labour cost had been a big issue as not much equipment was available in those days so that the core building works can be completed earlier. Time factor was yet another reason for the increase in structuring work. Later with the inception of construction specific devices such as ready mix concrete plant, concrete batching machine, and many more devices, construction business has been developed over beneficial economic results. For example, a construction labour costs $51 to $ 53 per day in US, in UK one day payment for labour is 45 to 46 GBP, and the cost of man power varies in every country. However, the pricing for workers can be reduced considerably with the help of construction devices.

Best Machineries Available for Core Construction Activities

Big projects can be completed in relatively shorter time with the help of these construction friendly equipments. While comparing the cost range of construction industry of various countries, the labour cost and price of making concrete structures varies in accordance with the availability of raw materials and men power. However, investors who have spent reasonable amount in buying building friendly equipments have experienced money saving feature.  With ready mix concrete apparatus the pricing and time aspect can be controlled effectively because in earlier days supply, feeding, and mixing of concrete making materials are done almost with labour power. This was considered a hectic task as well. Machinery designed to transform core activities in construction fetch wonderful results than traditional ones. For example,

  • A ready mix concrete apparatus helps the construction administrators to get fresh concrete without hardening of the ingredients.
  • Since, certain important components like cement tend to become harder within short time; a ready mix plant would stay an effective option in reducing the percentage of waste.
  • Concrete blend from this plant can be sent to construction sites within vicinity and without any changes in the quality of the material.
  • It helps to save more money provided the plant is located within short travelling time distance and the mode of transportation is flexible.

Best Equipments that Help in Cost Effective Construction

  • With Ready mix batch plant it is very reliable to make good profit in a moderate investment. This system allows producing high quality concrete at relatively moderate cost.
  • Spun Pipe is a useful option in construction works.
  • Buying a transit mixer is a perfect option for those who cannot invest on concrete plants. This mobile equipment can be transported to any location and the builders can save time and cost of construction with this apparatus.

Conclusion

Equipments designed to produce concrete and other building needs are always a best alternative than spending for labour.

5 Important Positive Features over Investing in Concrete Batching Equipment

Construction industry is facing unbelievable development worldwide. Be it from the developmental perspectives of corporate or global marketing for investment in residential projects, the role of construction is considered an important support for infrastructure development. Hence, convenient types of machineries have been invented to tackle large building activities. Concrete mixing machinery is one of the most useful technologies that favor many beneficial results some of them are,

  1. The Emergence of Ready-mix Concrete- Concrete batching is a latest technology that is applied to produce concrete and it differs from conventional concrete manufacturing in various ways. Earlier construction activity was considered the toughest one in spite of more man power assistance. Moreover, it consumed more time to form concrete mix as mixing of ingredients was done with the help of man power. However, with the invention of batch plant the process of producing mixing ingredients to form concrete has been transformed to a much easier activity. Batching equipment helps in mixing different components such as sand, water, cement, potash, etc. which are then mixed proportionately to form concrete. This device is composed of different parts which help in minimizing the mixing process and assist to generate the construction work faster.  The emergence of batch plant has re-defined construction process by its quick and reliable functions.
  2. The Need for Supporting Bulk Construction Requirements-Equipments employed in construction industry is of different sorts.  A batcher plant is considered the prominent among building-friendly components. This device is highly reliable to produce various concrete types in terms of its compatibility to mix a range of ingredients. Since, this equipment is designed with many containers in which each container is meant for specific purpose such as transporting raw materials, mixing of the necessary ingredients in correct proportion, etc. The invention of movable batching unit is a boon to the construction industry as higher level concrete requirement can be fulfilled with this apparatus.
  3. Profit Making Opportunities –Investing in concrete mixing plant is a great opportunity. With modern batch unit models, it is further easy to prepare ready mix or central mix concrete in terms of computer aided technology. With this computerized technology, all the processes of producing concrete can be made in accurate proportions. Moreover, it is quiet difficult or tough to meet the construction requisites for major infrastructures without the help of construction-friendly equipments like batch plant. Hence, investors who invest their funds in concrete mixing plant can earn more than the desired profit.
  4. Type of Batching Equipment to be Chosen- A concrete making machine is available in different designs wherein each design has its significance in accordance with the construction demand. Central mix batch equipment will stay a perfect choice to match construction requirements in developed places. Movable or portable batch unit will stay a good choice for big projects as they can be erected and moved easily from one place to another.  However, mobile batch machinery might not be suitable in certain cases where space is a big matter of concern.
  5. Get in Touch with good Manufacturer-Batch machinery is available in many parts of the world. A good internet search will get you the list of reputed manufacturers of concrete mixing equipment. While purchasing a batch apparatus from a well-known manufacturer is an added advantage as they will assist the consumers in commissioning of the whole unit and also lend their support for a long term.

Conclusion

Among the available choices of investment available today, a batch equipment is a highly profit making option. Selecting the right design of concrete mixing plant in accordance with the level of construction business will be an added benefit to experience the full implication of profit.

How can Construction Companies improve their Profits with Advanced Technology Concrete Equipment?


Advanced Technologies in the Concrete Construction Industry

Concrete construction is one of the biggest and most dynamic industries. The construction sector is very capital and machine intensive with a lot of equipment being used. However, many construction experts always complain of the high costs of running the machinery as the biggest setback to the company’s profitability. This is why there is need to embrace advanced technology concrete equipment when setting up a concrete plant. The technology enables a contractor to consistently produce high quality concrete whether precast concrete, architectural concrete, paver or concrete blocks. The tailor made mixing plant and concrete batching plant will cater for small, medium as well as large projects.

Benefits of Using Advanced Concrete Equipment

Advanced technology is used in a concrete plant as well as the equipment. By ensuring that advanced concrete equipment such as transit mixer, concrete pump or concrete mixture is used in the concrete construction, the user stands to gain in the following manner:

Improved Production: Advanced technology concrete equipment ensures that the operation of the concrete batching plant is easy and convenient. This is made possible through automation which drastically reduces manual labor and increases production via automation.

Time Efficiency: A lot of time is spent or wasted when operating manual or ineffective equipment, adapting advanced technology in the concrete plant will reduce the time spent. For instance, a fully automated transit mixer will be operated by one person yet will be able to mix very large amount of concrete in a very short time period.

Cost Effective: Although the costs of purchasing items such as concrete pump or concrete mixture might look substantial in the beginning, the long term costs is greatly diminished. The advanced technology ensures that the concrete machinery offer durable service, minimal maintenance costs and reducing wastage.

Better Management: The biggest concern that faces many contractors is how to efficiently and effectively manage production, but with advanced technology this becomes much easier and flexible.

User and Environmentally Friendly: Operating advanced concrete tools is more user-friendly and convenient thanks to automation. The need to hire many laborers or constantly monitor their work and movement is greatly reduced. Reduced wastage also minimizes negative environmental impact leading to safer and cleaner surroundings.

Types of Advanced Concrete Equipment Used By Construction Companies

Improved technology has led to better and a wide array of equipment. The equipment will offer general as well as specific functions. The equipment that will feature in a concrete batching plant includes:-

Transit mixer: This is a custom-made truck that has the pump and mixer mounted onboard.

Concrete Pump: The pump is used to deliver concrete from the plant to the truck as well as from the truck to the site.

Concrete Mixture: This is the equipment that mixes the concrete.

Conclusion

Whether the goal is to set up a new facility or improving an existing plant, it is necessary to ensure that the new batching plant meets the latest concrete construction technologies. The company dealing with the advanced concrete technology will not only provide the necessary equipment, but will also provide adequate knowledge as part of providing a solution. With the right type of concrete equipment, growth and profitability of a company will definitely be guaranteed.

Apollo Infratech Presents Fully Automatic Cement Concrete Mixing Plant with PLC Control and Variant Mixer Options

May 23, 2013

Apollo Infratech introduces a versatile concrete mixing plant to meet the concrete requirements of residential, commercial, industrial and road construction projects. The concrete plant is automatic equipment which works on self basis with the PLC controls and thus enables faster and an automated operation for concrete production.

This concrete mixing plant comes with diverse mixing options including the twin shaft mixer, pan type mixer and planetary mixer. Accommodated with 4 inline bins and PLC based panel of command Alkon software, this is a quality concrete mixing machine that ensures to produce concrete of complete homogeneous quality that too within a shorter cycle time.

Operating electronically with PLC controls, this concrete plant of Apollo Infratech is capable of giving out the production of 30m3 of concrete within an hour. This is a user-friendly ready mix concrete plant designed for consistent and optimum performance at very negligible maintenance required for the machine to keep it going.

Production reports like MIS reports and others can also be generated using this versatile concrete production machine. The independent weighing system of the machine enables accurate weighing tasks to measure the quantity of the concrete produced.

Apollo’s concrete mixing plant is a tough machine designed for harder working environments. Made of robust construction this is an advanced concrete mixing plant which can best serve the needs of bulk concrete production in industries.

Features like reliability, replaceable liners and shovel in the mixer, PLC electronic operation, skip bucket driven by dual speed geared motor with brake, mixer discharge by hydraulic cylinder and robust structure and bins make this device more reliable equipment for concrete production.

About Apollo Infratech

Apollo Infratech Private Limited is a leading concrete equipment manufacturing company in India offering highly advanced concrete production equipment and concrete mixing solutions for infrastructure companies. The company provides highly reliable concrete mixers, concrete pumps, transit mixer, concrete batching plant in both customized as well as standard versions for maximum and cost effective concrete production requirements in construction industry.

Contact details

Apollo Infratech Pvt. Ltd.

Ahmedabad-Mehsana State Highway,

Village : Rajpur – 382 740.

Dist. – Mehsana.

Gujarat, India.

Phone: +91 – 2764 – 232217