The Important Role of Concrete Batching Plants in Sustainable Development

Throughout the world there has been much emphasis on the sustainability of each and every project or activity being undertaken. Sustainability in general terms refers to the endurance of systems and processes. Sustainable approaches to construction and development must be sought at all times in order to efficiently manage the resource base from depletion, environmental degradation and even climate change. In other words, sustainable development meets the needs of the present generation without affecting the ability of future generations to meet their own needs.

Concrete Batching Plants

Global Concrete Consumption

Concrete is consumed in massive quantities in the whole world in various activities of building and construction, roads and railways, residential areas and many more. These are important infrastructural requirements that enable the economy to progress rapidly for people to better their living standards.

The preparation methods of concrete must be in such a ways that the demands to the natural environment are kept at minimum for sustainability to be achieved. The concrete batching plant is an equipment used in concrete preparation that has enhanced sustainability in construction.

Energy Efficiency

For sustainable processes to be achieved, efficiency in energy use must be achieved. The Concrete mixing plant is designed to maximize production with reduced energy usage by having highly efficient engines with minimum maintenance requirements and more durability.

Energy saving is also achieved through lower electricity consumption and use of gravity assisted material feeding system as well as computerized controls that precisely calibrate all ingredients of the mixing plant.

Water Conservation during Operation 

In concrete preparations there is heavy water usage in the operation. The batching plant combines all the required materials in mixing of concrete to create a homogenous mix used in construction. Batching equipment is designed in such as way as to ensure optimum usage of water and other materials to achieve a good mix. This includes the ability of some equipment to recycle wet concrete mix before setting and thus reduce wastage.

The Green Technology Equipments

With the development of green commercial concrete plants, the problem of environmental pollution has been effectively tackled.  This model of the ready mix concrete plant increases the material utilization ratio thus creating an overall material saving. Increased material saving from the concrete batching plant in turn increases the productivity and profitability is the operation.

In the current construction industry the demand for increased efficiency is high and the central equipment in this process is the RMC plant or the Ready Mix concrete plant.

In some cases there has been need for all batching equipment to be easily movable to locations closer to construction site to reduce material movement to the site. Some advanced batching equipments may be fitted with twin shaft mixers that increase the production output to up to 160 m3 /hr. The assembly process of the batching plant is also made faster and easy, and with easy to clean concrete handling piping and conveyance systems.

Bottom Line

The concrete batching plant has been important equipment in the construction industry and when effectively used, it has enabled sustainable development to be achieved. More sustainability will be achieved with enhanced technology, water saving initiatives and enhanced efficiency of the batching plants.

Future of Concrete Based Construction

Different Types of Applications using Concrete

Concrete is made of binding different materials and aggregates and applied for structural purpose. It remains strong and hardens and stays effective for economic and reliable building works. In recent days its usability has been found to be applicable in wider ranges of applications including road, bridge and different forms of structures.

Different Types of Applications using Concrete

Making of Roads

Concrete is inert and non-porous when compared to other conventional materials applied in the preparation of roads. It can withstand natural disasters and not disturbed by moisture or pests and gains strength as time passes on. These are some of the reasons which favored in the making of roads.

Developmental Changes in Building

When it comes to changes in structural sector, blending of newer range of materials has now been accepted worldwide as one of the top sustainable ingredients for building applications. Considering the impact on building aftermaths of natural disasters, several research oriented studies found this material to be the fast, cost effective and most reliable ones when it comes to good quality. This has also become one of the reasons to find enormous growth in building industry.

Growth of Smart city and its Impact

Urbanization is what Nations are focusing on and it has resulted in encouraging infrastructural growth in cities across the world.

Technical Excellence in Present and Future Structural Activities

Technical Excellence in Present and Future Structural Activities

Different levels of technically developed construction projects can be identified in many cities and concrete based structural works support to a great extent. The growth of cities to smart cities with flexible forms of housing and commercial spaces is gradually making impact on present and future plants of urbanization.

Faster Productivity Overlook

Due to the demand for infrastructure, people also look for fast productivity. The inception of equipments in view of managing inter-erection works of residential, commercial and public projects like roads, dams, etc have revolutionized productivity needs.

Application of Construction Equipments

There are different forms of structural friendly equipments which have been destined considering issues like poor quality, expensive labor charge and wastages. The applications of building supportive devices eradicate the above three aspects in a reliable way.

Batching Plant

Batching Plant

The batch facility eliminates several practical issues involved in infrastructure creations such as, stationary plant that facilitates smart transmit of ingredients, reduced emission of polluting factors, minimal or meager wastage of materials, less man power requirement, etc.

Advantages of Batch Plant

  • Supports for higher production requisites
  • Available in different capacities
  • Helps to obtain consistent and uniformity of ingredient mixing
  • Ensured return on investment
  • Reduced operational costs
  • Time saving and environmental friendly

Mixing Plant for Blending Ingredients

Mixing plant is designed to facilitate efficient blending of building ingredients leaving less wastage. This equipment provides optimum results in high-end material requirements. This optional also helps to reduce operational as well as production cost.

Ready Mix Plant

Ready mix plant is designed to ensure excellent performance of mixing building ingredients and featured with technically advanced specifications.

Conclusion

Construction equipments have brought great changes in carrying our reliable and faster structural works. Apollo Concrete Solutions provides advanced forms of devices which support for housing and commercial works to a great extent.

Significant Suggestions to Solve Concrete Issues

The below graphical presentation gives significant suggestions to solve concrete issues and the common issues found with Concrete mixing process. Know the process of solving concrete mix problem including choose Concrete Ready Mix Solution.

Concrete mix is one of the delicate products that can change its colour and texture when the mixture is delayed for application and delay in mixing might effect in decolouring of the content, which revolve result in excess hardening of the mixture so always saves time in construction as well as used Ready mix solution because it is environmental friendly as well as the best economic option for large level projects. More information and concrete mix solutions, contact us at http://www.apolloinffratech.com/contact_us.html .

Significant Suggestions to Solve Concrete Issues

How To Prepare Ready Mix Concrete With Concrete Equipments?

This infogrpah provides information about different concrete solutions that contains how to prepare ready mix concrete with concrete equipments like concrete batching plant, transit mixture, central batching plant, mobile concrete plant, hume pipe process through pipe making machine, vertical cast process and pre cast concrete equipment and many more.

Concrete batching plant is a setup that can be established near to the big construction projects so that the transportation of ready mix concrete can be easily provided. Concrete batching plant is also known as concrete mixing plant.

Pre cast concrete equipment is used to cast the concrete in molded shapes before transporting to the construction locations. There are many benefits of building pre cast concrete compare to site cured concrete. The long preserving time of concrete generated through precast concrete equipment make it stronger, durable and efficient. Precast concrete usage is more time saving method where the final concrete is ready to place in a better way to implement infrastructure on time. – See more at: http://www.apolloinffratech.com/apollo_spiroll.html.

Use Ready Mixed Concrete to Build Exceptionally Strong and Durable Structures Concrete and Its General Properties

  • Concrete is one of the widely used construction material in the world.  Road, buildings and other numerous structures use concrete as a fundamental material in the construction of support columns, walls and floors.
  • It is mixture of aggregate or course materials such as gravel or crushed rocks mixed with binding materials such as cement and sand. The ratio of gravel, sand, cement and water varies and determines the strength and durability of the structure.
  • Other additives such as fly ash, chemicals, minerals and silica are also added to increase its compressive strength, ability to harden and workability. Because concrete has low tensile strength, steel reinforcement bars are used during construction.

Concrete Batch Manufacturing and Distribution Process

  • Concrete batch manufacturing process is a modern method of producing high quality concrete for specialized applications. In the batch process, concrete is prepared, mixed and transported to the site using specialized equipment and trucks.
  • The batch process has a concrete mixer and specialized trucks for transporting the materials to construction sites. The batch mixer produces ready mixed concrete plant based on the structural engineer requirements.
  • Batching plants are mainly classified as ready mix of central mix plants. Ready mix plants mix all the materials except water while central mix plants provide concrete with all materials plus water.

Customized Ready Mix Concrete for Special Structures

  • Concrete batching plants have the capacity to produce different mixtures of concrete based on the design and engineering requirements. Concrete plants have mixers, batchers, aggregate bins that enable the plant operators to vary concrete ratio and achieve the desired structural properties.
  • Careful addition of chemical and mineral admixtures as well as varying the ratio of aggregate, sand and cement produces special concrete suitable for most modern structures.

 

Structural Advantages of Using Ready Mix Concrete as Compared to on Site Mixing

  • Ready mix concrete is advantageous as compared to onsite mix as it is mixed according the desired ratio. This ensures that concrete has the desired structural strength, workability and durability.
  • Batch manufacturing plants have advanced mixers which ensure that the concrete is uniformly mixed. Common mixers include twin shaft, tilt and pan mixers. The already mixed concrete is inspected to ensure that it’s of high quality and is uniformly mixed.
  • Batch processing plants have advanced and computerized systems. These systems include automatic weighing systems, PLCs, conveyors, heaters and chillers. This makes the production process very fast, accurate and produces a uniform and consistent mix.
  • Unlike on site mixing, the production and transportation of concrete is done under a controlled environment. This prevents physical and chemical change of the mixture and ensures that setting, compaction and curing processes occur as intended.
  • Mixing concrete at these plants prevents the dangerous and harmful dust from sand and cement from affecting workers and causing environmental pollution at construction sites.

Conclusion

Batch concrete plants are used to produce high quality concrete mixtures made according to the engineer’s recommendation. Alteration of the mixtures per batch enables the production of special concrete suitable for different structures. The process is fast accurate and produces high quality concrete.

5 Reasons to Choose Concrete Solutions

What are the common issues found with Concrete?

Concrete mix is a delicate product which can change its colour and texture when the mixture is delayed for application. Concrete mixing procedure done at the construction site has to be done and applied on time; delay in application might result in decolouring of the content which in turn will result in excess hardening of the mixture. Scaling of concrete surface is yet another problem faced in construction industries. Ready mix concrete is an excellent solution to get away from lot of issues.

5 Important Suggestions to Solve Concrete Issues

Saves Great Deal of Time in Construction

Concrete produced at site is certainly requires more time. Starting with importing ingredients to mixing, there are lot of process in between that takes more time. In addition, sometimes it is difficult to get the work done on time if the ingredients are not supplied or not available. However, ready mix concrete solution will not lead to such issues as buying from supplier or manufacturer keep the construction work going without frequent interruption.

Greater Quantity of Concrete can be Prepared

Buying ready mix concrete from reputed supplier has relatively less limitations over quantity of concrete. In addition, the supplier will take care of timely delivery and quantity required. Thus, it is much reliable than concrete mixed at site.

Less Wastage

When compared to concrete mixed manually at site, ready mix concrete is one of the best means to reduce the amount of wastage. Conventional concrete mixing method involves lot of wastage during transit of concrete making components and mishandling of ingredients during the mixing process. Commissioning of concrete batch plant will help to avoid wastage to a great extent. Some companies offer concrete solutions through supplying prepared concrete and this is also an attractive solution for moderate construction works.

Economic option

Concrete making equipment certainly stays a very economical option than traditional concrete preparation process. Compared to expenses over concrete mixing distributed to labour cost, material transit cost, mixing procedure and possibilities of wastages, etc.

No issues on Storage

Storage of construction materials is a big issue. As far as concrete components are concerned, storage remains a big challenge as sometimes it results in wastage also. Ready mix concrete is a complete solution to free from storage options as the supplier will take over all the responsibilities.

Why to choose Concrete Ready Mix?

Maintaining quality of concrete is the key factor for flawless construction. Apart from the above mentioned reasons concrete quality is relatively good than concrete that is mixed at site. In addition to that, mixing concrete is in a way a polluting factor. Ready mix solution is economic as well as environmental friendly option. For large level projects investing in ready mix concrete plant will be the perfect option.

Conclusion

Compared to the increasing labour cost and transit of concrete ingredients, managing construction expensed with innovative solutions brings good results significantly. Ready mix concrete is one of the solutions through which construction expenses can be saved enormously.

How Ready Mix Concrete is Helpful When Time is an Essence?

Since the invention of the concrete and stone building major developments and innovations have taken place and among them is the preparation of ready mix concrete while building.

The Construction Process

The building process involves site preparation such as making of the trenches for laying the foundation, foundation making, slab preparation, making the walls and if it is a storey building, the floors are made. Preparation of concrete requires mixing of the sand, concrete, water and cement in certain ratios before pouring the mixture on the mould and allowing for curing. This has its inherent disadvantages which have easily been solved by development of the ready mix concrete manufacturers.

Ready mix concrete is premixed concrete according to the desired ratios and transported in special trucks, equipped with a rotating drum which contains the concrete as it is being continuously mixed. It is then delivered to the construction site and fed into the moulds.

Benefits of Ready mix Concrete

  • Cost of labor. The labor required is minimized with this type of concrete. Mixing concrete requires a series of operation stages such as transporting the ingredients, pre mixing, mixer operator and finally transporting the paste to the final mould. All these require labor and due to the heavy nature of concrete, it may cost much more.
  • Space requirements saving. Preparation of concrete requires first accumulating the materials i.e. the sand, ballast and cement. These require space especially in high rise buildings, where the quantities are huge. In commercial areas, space for materials is a serious challenge and the only way to go is for ready mix concrete.
  • High quality and uniformity of the concrete.  Due to the mechanized nature of the pre mixed concrete manufacturers it is possible to achieve an even and high quality mix.
  • Time saving is achieved. This is the one biggest and greatest advantages of ready mix concrete. Once the frameworks are ready the contractor places an order to the ready concrete manufacturers which is quickly delivered. The only time spent is curing time and finish time thus enabling faster building process.
  • Reduced wastage of construction materials. This is due to the centralized mixing of concrete by the manufacturers.
  • Economies of scale. The concrete manufacturers are able to serve a bigger area and more customers there by able to charge cheaper due to eliminated costs of equipment and better labor utilization. Know more benefits about ready mix concrete plant, here at – http://www.apolloinffratech.com

Due to greater demand for ready mix concrete, concrete plant manufacturers are now available who make specialized mixing equipments as well as trucks equipments for transporting the ready mixed concrete.

Conclusion

The use of already premixed concrete has highly benefitted the construction industry. This is primarily because of the time saving on construction as well as ensuring the efficiency of operations. Other benefits include quality and uniformity of concrete, reduced cost of labor, savings on space and even low wastage of construction materials. There are also a number of concrete mix plant manufacturers that deliver high quality machines for more time savings and greater work efficiency.

Choosing the Right RMC (Ready Mix Concrete) Plant for Your Construction Project

Roll Played By RMC Plant in the Construction Industry

Ready Mix Concrete commonly referred to as RMC was developed many decades ago but its appreciation and popularity started to take shape in the 1980s.This entails mixing specialty concrete at a ready mix concrete plant or concrete batching plant and then delivering the readily mixed concrete via trucks mounted with in transit mixers. In order for the entire process of mixing and delivering ready made concrete also known as customized concrete to take place time efficiently and cost effectively it is vital to ensure that the RMC Plant operations , Concrete pump , transit mixer trucks, production management software and transport mechanism is in good order.

Benefits of RMC Plant in Infrastructure Development

ready mix concrete plant is becoming more appreciated as more people opt for the specialty concrete mix from the RMC Plant .Advantages that come with ready mix concrete include the following:

· The Concrete batching plant is usually located in a central position which makes it possible to serve a wider area in a short period of time.

· A construction firm is able to receive tailor made concrete mix which will suit the intended application, custom concrete is prepared using special building construction equipment consequently producing precise mixes.

· Transit mixers come in a wide array of sizes to suit different needs, the trucks will come in small, mid size to large trucks thus offering the customer a broad selection.

· Specialty concrete is always of superior quality as attributed to the use of precision equipment, thorough mixing process that continuously takes place right from the Concrete batching plant as well as during transportation.

· An RMC Plant leads to time and cost efficiency since the constructor does not need additional space to store the concrete or additional labour to mix the concrete. Only the right amount of concrete mix is delivered hence no wastage as well as improving the management process.

· RMC is user and environmentally friendly since there is minimal release of dust, dirt and noise during the construction process.

Safety Measures to Take While Operating RMC Plant in Building Constructions

· Readymade concrete plants involve highly sophisticated and intricate processes, the process will involve building construction equipment , transit mixers and Concrete pump among other accessories hence the need to adhere to the following safety measures:

· The people operating the building construction equipment, the transit mixers and concrete pumps should be well trained and experienced in the sector.

· The workers should ensure that safety is upheld at all times by all adorning safety gear and also adhering to the laid down safety measures.

· The firm needs to make certain that the delivery takes minimal time in order to reduce time wastage and delay in finishing the project. Use of the right truck for the job is also essential to reduce operating costs.

Conclusion

RMC is without question one of the most effective ways of finishing a construction on time as well as ensuring that structural integrity is upheld at every point of the construction. This is made certain by precise concrete mixtures, timely deliveries and also receiving custom made concrete mixture for unique and special applications.

Ready Mix Concrete – An Efficient Solution for Constructions than On-Site Concrete Mixing

Concrete can be sourced in two ways for the constructions. It can either be mixed at the construction site or can be readily got from a centralized concrete mixing unit from where it is then transported to the site in the mobile concrete trucks or mixers. As in the former case the concrete is imported to the site and is readily available for use in the constructions, it is usually referred as ready mix concrete. The plant in which this ready mix concrete is manufactured is known as a ready mix concrete plant.

There are several advantages of using ready mix concrete as input for the constructions over the on-site concrete mixing process. For concrete mixing or production at the construction site, one requires installing the concrete mixing unit at the site. This will require space, costs and also efforts. In certain cases the on-site concrete mixing is preferred as construction solutions but this can be the case only when there is enough space available at the construction site because this will require installing the concrete equipment for concrete production. Additional costs will also be consumed in installing the equipment and employing the additional workforce required to be employed for running these concrete production units for manufacture of concrete. On the other hand with ready mix concrete solutions you are free of all such burdens of installing the equipment or employing extra labor force for taking care of the concrete production. You can readily get the concrete for your constructions from a centralized manufacturing unit with reduced efforts and also costs.

For small scale construction projects where space and budget are the constraints, ready mix concrete is a definite solution. This is an efficient and cost effective solution to source concrete without any wastage of materials or added costs incurring for concrete production. The time required for concrete production will be saved with the ready mix concrete and the constructors can get sufficient time to concentrate on other core parts of the construction process. Just as with on-site concrete production, the concrete can be sourced as per the customized requirements from a ready mix concrete production unit and therefore concrete as per customized requirements is not at all a problem. The noise and environmental pollution caused at the site due to concrete production equipment can be avoided by getting ready mix concrete for the construction.

Conclusion:

Therefore ready mix concrete is as efficient and in many cases even a better concrete production solution. It is a cost effective way for sourcing concrete and can greatly reduce the costs incurred in concrete production when produced on-site.

This article educates reader about advantages of ready mix concrete over the on-site concrete mixing process for constructions.

Apollo Infratech Presents the Ready Mix Concrete Solutions

Apollo Infratech Private Limited, as a leading manufacturer of concrete construction equipments presents world class concrete equipments including concrete batching plant, transit mixer and ready mix concrete plant for infrastructure development companies.

The concrete batching plant Model ATP 20 is the best ready mix concrete equipment for smaller projects. Its newly designed Pan Mixer is containing side and in-side scrappers for perfect concrete mixing. The floor & full wall of the mixing cylinders are lined with special wear resistant and replaceable plates. This concrete batching plant with enhanced features is long lasting with low maintenance cost. ATP20 from Apollo Infratech is totally controlled by micro processor and LCD display generating various reports. ATP20 concrete solution is the most energy saving working with optimum mixing efficiency and high weighing accuracy.  For further details on ATP 20 visits our website.

Transit Mixer from Apollo Infratech is available in various models of ATM 2, ATM 4 and ATM 6. Transit mixer is the best way to transport concrete at a remote location where needs the high construction but unavailability of concrete mixing plant due to space limitations. The different models of transit mixers vary on different features, factors and capacity of drawing the materials. The models explained above are in increasing capacity as per the parameters like total geometric volume, drum speed, rollers, water tank capacity, weight of mixer, water line volume etc.

Few of the salient features of Transit mixers are like the mixing drums & spirals are long lasting with user friendly operating system that discharge the maximum concrete, higher efficiency of hydraulic pump and motor gives the best performance with greater reliability and safety. Smooth rotation and concentricity is achieved through rotating mixer drum on machined ring. This is one of the best compact concrete mixing units from Apollo Infratech

About Apollo Infratech Pvt. Ltd.

Apollo Infratech Private Limited is leading construction equipments manufacturing company of India provides the concrete solutions following the international standards including the cost effective, eco-friendly and user friendly, easy to operate and maintain concrete equipments through the distribution networks spread across the country. Strong Company background, world class high end products and best after sales services have made Apollo Infratech Pvt. Ltd., a great successful infrastructure Company in India and abroad.