Block Making Machine – Rising Demand in Developing Countries

There are two main categories of masonry recognized in the construction industry. These are either block or stone masonry. Recently there has been enormous interest in the use of block masonry as compared to use of stone in construction. Most developing countries in Africa and the world are in the middle of a construction boom and this has created demand for construction equipments.

The Block Making Machine
The usage of the block making has been increasing in the recent years, mainly due to the rise in the construction projects around the world. The concrete block making machine offers multiple advantages which has made them more preferred over the stone blocks in the developing countries. Some of these advantages are;

  • Guaranteed versatility; the concrete blocks are highly versatile for everyday use due to high structural strength and performance. The blocks can also be manufactured in various colors, shapes and surface textures both for indoor and outdoor usage.
  • They are manufactured in larger sizes and therefore requiring much fewer joints as compared to stone blocks which are cut in standard sizes.
  • The concrete block machine is able to manufacture blocks of uniform sizes, which allows use of modular systems and accuracy of construction is achieved with these concrete blocks.
  • Cost reduction ;the concrete blocks are more cost effective as compared other types of blocks due to the production efficiency derived use of the block making machine. This has also made them attractive for use in the developing countries.
  • High compressive strength; the compression strength of the concrete blocks exceeds 10N/mm2. This allows them use in many resistant walls.

Features of the Concrete Block Machine Promoting Demand in These Countries
Automation; there has been high level of automation in the manufacturing and construction of the concrete block machines. The current machines have gone one step further to make the machines as semi automatic. One example is the machine construction where the molding trays are easily movable, rather than having to move the entire machine.

Control systems; the equipment comes with a computerized control system including a touch screen interphase and an encoder for various operational processes. These will help in controlling the frequency and range of vibration with exact precision. This makes the concrete block machine to be among the most reliable machines on the market today.   

Efficiency in power consumption
Continued innovation and research has led to the development of block making machines that have high energy savings, while maintaining high performance levels. This has great advantages in the developing countries where electrical installations and power supply levels are always fluctuating.

Production Capacity
The high production capacity of the block making machines has also been a major factor driving demand for the machines and the increase usage of concrete blocks in the developing countries. The machine output per hour can be as high as 1000 blocks depending on the number of moulds and size of the moulds made per hour.
With all these positive developments and features, the demand for the block making machine will continue to grow exponentially in developing as well as developed countries. 

The Important Role of Concrete Batching Plants in Sustainable Development

Throughout the world there has been much emphasis on the sustainability of each and every project or activity being undertaken. Sustainability in general terms refers to the endurance of systems and processes. Sustainable approaches to construction and development must be sought at all times in order to efficiently manage the resource base from depletion, environmental degradation and even climate change. In other words, sustainable development meets the needs of the present generation without affecting the ability of future generations to meet their own needs.

Concrete Batching Plants

Global Concrete Consumption

Concrete is consumed in massive quantities in the whole world in various activities of building and construction, roads and railways, residential areas and many more. These are important infrastructural requirements that enable the economy to progress rapidly for people to better their living standards.

The preparation methods of concrete must be in such a ways that the demands to the natural environment are kept at minimum for sustainability to be achieved. The concrete batching plant is an equipment used in concrete preparation that has enhanced sustainability in construction.

Energy Efficiency

For sustainable processes to be achieved, efficiency in energy use must be achieved. The Concrete mixing plant is designed to maximize production with reduced energy usage by having highly efficient engines with minimum maintenance requirements and more durability.

Energy saving is also achieved through lower electricity consumption and use of gravity assisted material feeding system as well as computerized controls that precisely calibrate all ingredients of the mixing plant.

Water Conservation during Operation 

In concrete preparations there is heavy water usage in the operation. The batching plant combines all the required materials in mixing of concrete to create a homogenous mix used in construction. Batching equipment is designed in such as way as to ensure optimum usage of water and other materials to achieve a good mix. This includes the ability of some equipment to recycle wet concrete mix before setting and thus reduce wastage.

The Green Technology Equipments

With the development of green commercial concrete plants, the problem of environmental pollution has been effectively tackled.  This model of the ready mix concrete plant increases the material utilization ratio thus creating an overall material saving. Increased material saving from the concrete batching plant in turn increases the productivity and profitability is the operation.

In the current construction industry the demand for increased efficiency is high and the central equipment in this process is the RMC plant or the Ready Mix concrete plant.

In some cases there has been need for all batching equipment to be easily movable to locations closer to construction site to reduce material movement to the site. Some advanced batching equipments may be fitted with twin shaft mixers that increase the production output to up to 160 m3 /hr. The assembly process of the batching plant is also made faster and easy, and with easy to clean concrete handling piping and conveyance systems.

Bottom Line

The concrete batching plant has been important equipment in the construction industry and when effectively used, it has enabled sustainable development to be achieved. More sustainability will be achieved with enhanced technology, water saving initiatives and enhanced efficiency of the batching plants.

Efficient Construction Equipments for Successful Concrete Handling

Concrete Mixture Plant

The concrete mixer plant combines various ingredients to form the final concrete. The mixture components include sand, water, aggregate, cement and fly ash. A good batching plant must be able to produce high quality mixture as well as meet the production capacity requirements. Some of the main considerations in design of the concrete plant include;

  • Ability to fit in with the existing infrastructure
  • Considerations for future expansion and increased capacity
  • Stability and durability of the plant
  • Aesthetic design and workmanship
  • Ability to achieve homogeneous mixture at a shorter time period
  • Ability to have an efficient loading and unloading process
  • Control of dust

construction equipmentsThe mixing plant is central to concrete production. There are the wet mixing plants and the dry batching plant. The wet batching plant has greater advantages than the dry batching plant such as:

  • Ability to deliver consistent quality
  • They have higher production capacity
  • Faster loading and unloading
  • Greater durability and lower maintenance costs
  • Cleaner trucks and environment

Concrete Transit Mixer

The concrete transit mixer is designed in such a way that the mixing operation continues while the concrete is in transit. This allows greater timesavings from mixing to usage. Some important features of design include;

The driving system is highly durable, and is able to withstand long running hours during transit.

User friendliness, easier to operate and maximum discharge of cement is required to avoid wastage of material.

Smooth rotation is critical to operation. All the rotating parts of the machine are well lubricated for efficiency of mixing.

Micro filtration systems are also included for protection of the motor and the hydraulic system to ensure these are adequately protected.

Self-Loading Mixer

The self loading mixer is designed with a special mechanism to load the concrete mix components to the main mixer for batching to occur. The salient features include;

  • it Self loads the required aggregate and sand into the drum
  • Weighs the materials as per the required quantities
  • Continues mixing while proceeding to the site
  • Will easily discharge the mix to the site

Other innovative features include

  • Tight turning circle: This feature enables equipment make small turning radius and can operate in confined places easily.
  • Swivelable operator position; this feature enables the operator have good visibility during driving, turning and pouring.
  • High Gradeability; Enhances the machines ability to work and move in very rough and tough site conditions
  • Hydraulic steering system which allows for easy maneuvering in narrow and constricted places.

Slip Form Paver 

Slip Form Paver is a highly innovative equipment used in paving, to consolidate, shape and finish a mass of concrete. The main features of this equipment include high production ability, versatile, quality material of construction and it has been proven to have high efficiency. The machine has also been developed in consideration of all the important safety features.

Conclusion

Successful construction is dependent on the quality of equipments applied. Technological advancements in the concrete making and construction sector have been the main contributor to efficiency in construction.

Quality of Raw Material and Performance of Construction Equipment

Several factors affect the performance of concrete handling equipment. Material factors have also been seen as important in equipment performance and due attention must be paid. Each construction material should be properly analyzed for suitability before construction work begins.

Some important analysis includes moisture content, construction suitability, chemical and physical properties and the type and size of particles in the material.

Sand

The source of sand is an important factor for construction. Sand sourced from saline/ salty environments is never recommended due to chemical composition and can have damaging effect even on the construction equipment. For construction, the compression ability of the sand must be tested. Sand with high compression is not suitable for construction.

Aggregate

This raw material makes up 60 – 75 percent of the volume of the aggregate mixture. It provides the volume stability of the finished concrete. One important quality factor that affects machine performance is aggregate size, which affects the shrinkage potential. Water and cement usage increases proportionately with decrease in aggregate size to offset the probability of shrinkage.

construction equipment

Water

The Batching water quality is a consideration for mixing operations. The water used in concrete making is guided by guidelines such as the ASTN C94, and ASTM 1603. Non-potable water used in concrete mixing and batching plant operations can affect the machine performance and quality of product. Water resulting from concrete production processes, storm water run offs from the facility and others containing concrete aggregates has a maximum allowed solids content of 50,000 parts per million of the total mix. Anything in excess of this will lead to poor product.

Current designs in equipment have recognized the impact of excess water happening during the mixing process such as when rain occurs when work is going on. Increases in the volume of cement slurry due to dilution by water causes too much flow thus weaker mix while too little water may lead to collapse of the final product. This eventually affects the strength and durability of the concrete product.

Workability of Concrete

The type of aggregate used and mixing affects the workability. Reinforce concrete with high steel percentage creates a difficulty in compaction with concrete machines as well as handling with other equipments; It has low workability. Concrete with high workability is easier to handle during mixing and transfer operations, which utilizes machines such as concrete mixers etc.

Batching and Mixing

Mixing is best done using mixing machines or ready mix concrete plant. The self-loading dumper and self-loading cement mixers, offer good concrete handling solutions.  The quality of material also has an effect on the blending process. The mixing time is dependent on the concrete mixer capacity as well as final concrete requirement. A drum mixer with a small diameter translates to greater velocity than that with smaller diameter. If stiff and rigid concrete is the end product, longer mixing time is required.

Transport

Ready mixed concrete requires transportation from one site to another. During transport, equipment used has an impact on the final product. Transport equipment must guarantee water/cement ratio is maintained, slump, air content and consistency is achieved.

While sourcing for concrete equipments it is important to source only from reputable concrete mixers manufacturers , and assured project success.

How to Maintain Your Concrete Plant to Keep It Going Longer with Optimum Performance?

Concrete plant also known as concrete batching plant or concrete mixing plant is an equipment used for the production of concrete at the construction sites. Concrete plants mix the ingredients like cement, water and various other aggregates to form concrete ready for use in constructions. A concrete plant just like any other machine requires proper maintenance. If you desire to get efficient performance your concrete plant for concrete mixing, then you just need to maintain it well.

By maintaining your concrete batching plant you can get it working in a better condition for efficient concrete production at the sites. This will also greatly enhance the efficiency of the plant and keep it going for a longer period of time.

When you say efficiency of concrete batching plant, what does it mean? The efficiency of concrete plant is nothing but the ratio of how much output it can give with consumption of particular amount of input. Plant which can give maximum output using lesser inputs with less wastage of materials provided for concrete production would be called efficient concrete producers than those which do not.

Hence it is just not buying a right concrete batching plant for concrete production, you also need to maintain it properly if you desire better performance from it. Following are a few things you need to follow or do in order to keep your concrete batching plant going.

First and most important of the maintenance steps would be the preventive maintenance. The formalized inspection of the plant regularly will give an idea to the personnel about the improper conditions in the plant that can degrade its performance or result in the breakdown of the machine. Hence with regular inspection of the concrete production plant, undesired states of the machine like noisy bearings, worn belts, leaky air systems, clogged filter bags and other can be detected earlier and repaired to prevent breakdowns or improper performance of the concrete equipment.

You need to check out your machine regularly, keep its parts clean including the cleaning of input and output areas after the production and regularly change the bag filter in the machine. By cleaning, you can ensure that your plant remains free of dust which consequently reduces the wear and tear on your plant.

Check out for all the minor things like the blades in the plant whether they are properly fitted or not, loose bearings and make sure that all the parts of the plant are working efficiently or not.

Have an idea of how to replace the damaged parts of your plant in order to minimize the maintenance costs which otherwise you would require to spend on hiring personnel for repairing. Always have the replaceable parts for your concrete batching plant within access so that you can easily replace them when needed without having to wait. In this way you can ensure that your plant keeps on operating without any delay in production due to breakdowns.

Hence keeping in mind these factors and making them work, you can ensure efficient working of your concrete production equipment for a longer period of time.

This article educates reader about concrete plant and its maintenance work required to be carried to make it work at peak.

Concrete Solutions with Concrete Equipments, Spun Pipe

Concrete Solutions with Concrete Equipments

Fast infrastructure development needs high end concrete equipments for mixing and preparing concrete solutions. Concrete mixer that is also known as transit mixer is one of the widely used concrete equipments for construction that not only mixing the concrete materials well but also transporting the same to the development site. The homogeneous concrete solution is prepared in the truck mounted unit is called as transit mixer. Sometimes the transit mixer is attached as trolley to the tractor or other vehicle. Continuous rolling drum mixing the aggregates thoroughly to make the mixer uniform. The truck mounted concrete mixers are categorized in two ways. One is traditional transit mixer where the rolling drum is mounted on back of the truck and need to place truck at the position to place the concrete solution at right place. This type of transit mixer is used for preparing small amount of construction solution for small projects. But second type of transit mixer is at front side to make the movement of rolling drum in any direction with the guiding remote in the cab of the truck. This way chute can be moved in any direction to place the concrete without placing the truck properly. This one is the advanced concrete machinery solutions to make the work easily and fast.

Spun Pipe

Spun Pipe is a known traditional way of making RCC pipe. Spun pipe making machine is conventional machine invented before two decades by the Australian scientist named Walter Reginald Hume. Based on his name, spun pipe is also popularly known as Hume pipe in construction industry. Now days instead of these traditional pipe making machines, advanced technological process of vertical cast, have been utilized for speedy and high quality, strong concrete pipes. Vertical cast is more automated and trust worth process to create the concrete pipes than spun pipe. Still this process has been used in many countries where labor is cheap and resources are more to handle the process. Industrial construction needs the equipments with modern features to speed up processes with quality works to handle the complex construction tasks with varieties of concrete equipments like concrete batching plant, mounted concrete pump, shotcrete machine and pre-cast applications etc. for further details and technical specification for concrete machinery equipments and building construction solutions, visit – www.apolloinfratech.com

Ready Mix Concrete Solutions for Easy, Efficient and Cost Effective Concrete Constructions

Ready mix concrete is a readily available form of concrete that can be got for use at construction sites from factory or batching plant where it is usually mixed or produced according to a set recipe. All the time and costs employed for mixing or production of concrete on site can be greatly saved with ready mix concrete. Better precision of the concrete mixture and reduced work site labor and confusion are two main factors for which ready mix concrete solutions are widely preferred over on-site concrete mixing.

The ready mix concrete for construction purposes can be got from the ready mix concrete companies. A ready mix concrete company manufactures concrete under computer-controlled operations and transports it to the site in freshly mixed or unhardened state. The concrete at ready mix companies is manufactured under best production conditions in a fully equipped concrete production infrastructure which is equipped with up-to-date equipments for concrete production like concrete batching plant for concrete production, concrete mixing plant, transit mixers for mobile concrete mixing and transportation, concrete pump etc. A ready mix concrete company can offer concrete solutions in both industrial standard and customized forms. In customized form the concrete is manufactured according to user’s mix design to best suit the specific construction requirements at user’s work site.

Ready mix concrete is very useful for the constructions where there is no enough space or the small scale construction projects for which buying concrete equipment for concrete mixing or production could be a very costly affair.

There are basically three forms in which ready mix concrete is classified depending on the equipment and time of its production. First is the central mixed concrete which is produced and mixed completely at a remote concrete batching plant and then transported to the work site for construction. Secondly there is transit mixed concrete which is mixed in the truck during transit. The materials are batched at a centralized concrete plant and are then completely mixed in the truck during transport to the site. As the concrete is mixed during the transport it is fresh and best for use. Transit-mixed concrete avoids the problems of premature hardening and slump loss that often result from potential delays in transportation or placement of central-mixed concrete. Last but not least is the shrink mixed concrete which is partially mixed at the plant to reduce or shrink the volume of the mixture to increase the truck’s load capacity. One can opt for any of these concrete solutions depending on the requirements and budget.

Redefining Construction with Innovative Equipments from Apollo Concrete Solutions

Renovating Building Methodology

Infrastructure development is what the whole world is focusing on from the economic and developmental perspective. How to reduce the time and cost of construction? And How to create more effective solutions to obtain construction in its perfect form are some of the priority concerns of the infrastructure industries. Competitive solutions are highly appreciated throughout the globe and Apollo Concrete Solutions is one of the leading manufacturers of top notch construction equipments that support the building sector through designing and supplying construction related devices.

Renovating Building Methodology

Apollo Inffratech Pvt. Ltd operates in India and our prime business is manufacturing higher grade concrete equipments like batching plants, concrete pumps and transit mixers, etc. Our equipments are designed as per International Standards and by using highly recognized technologies to support building activities from its core. Our equipments are absolutely construction friendly and stay best in creating cost effective, reliable and time saving solutions for smooth and fast construction process.

Worldwide Recognition – Three Important Facets of Apollo Inffratech

Three Important Facets of Apollo Inffratech

  • Joint Venture-Apollo Inffratech has been into global business through our joint venture with Hawkeye Pedershaab USA in manufacturing internationally adopted concrete pipes, box culvert with vibrated casting technology and manhole systems, etc in our Production Unit in India.
  • Strategic Partnership-Our partnership with Spiroll – UK in the specialized manufacturing of prestressed hollowcore slabs which is available exclusively for all India.
  • Joint Venture-We also have stepped into joint venture with Italian based Carmix and working under the establishment named Apollo Carmix Equipments Pvt. Ltd in manufacturing self-loading concrete mixer.

Leading the Role Concrete Solutions

With excellent team work and research analysis knowledge our professionals are skilled in grabbing the latest demand in building. How to bring out construction in the most effective form and how to reduce wastage and loss are our prime concerns while manufacturing building equipments. Based on detailed analysis of concrete property, availability of materials and transportation facilities we provide suitable concrete solutions to small, moderate and large scale projects. The range of equipments available with are suitable for residential projects, highways, bridges, commercial complexes, etc and some of the prominent devices we supply are,

  • Batching Plant for Concrete Mixing and Supply.
  • Concrete Batching Plant for Precast Applications.
  • Concrete Pumps and Fixed form Concrete Paver.
  • Transit Mixers.
  • Hollowcore Slab Making Machine.
  • Self Loading Mixers.
  • Pipe Making Machines. etc.

suitable concrete solutions to small, moderate and large scale projects

Common Features of our Concrete Equipments

  • Cost effective.
  • Durable and Reliable.
  • Fast in Performance.
  • Reduces Labor Cost.
  • Highly productive and stands for long run.
  • Requires less time and cost for maintenance.

We have been providing economic solutions to particular aspects of construction and stick the modern requirements of building. Find the most reliable form of concrete equipments and hollowcore slab making devices at Apollo Inffratech and benefit more. For more details visit www.apolloinffratech.com and we are there to hear, suggest and offer the best of solutions for your construction projects.

Road Transport & Highway Projects in India – New way of Transformation through Smart Construction Machineries

Better Highway Projects with Better Machineries

Presently, in India, there are formidable highway projects connecting different cities and states. However, there is an incredible use of concrete and other materials used for road projects. With cement industries in India are doing well, the construction industry is offering rood construction equipments.

Important Role by Cement Industry

There is a huge challenge faced by the Indian government and the cement industry. There is currently a need of 20,000km of work to be attained in 20 kms per day. However, with the availability of world-class transporting and mixing vehicles the work has been bit easier and roads are turning out to be better. Apollo Concrete Solution provides different vehicle and construction machineries.

More Demand for Upcoming Projects

Apollo Inffra Tech has witnessed a growth in machinery demand and is quite struggling to maintain the order. Product like self loading mixers, transit mixers, pipe making machines etc are in great demand and are used in constructing roads.

Pipe Making Machines

Adopting New Techniques of Road Building

The highway projects in India are designed by adopting new techniques, technology and equipment usage.  The road construction plants transport some high-tech machinery tools for various purposes.  These machineries have various advantages and also don’t cost much.

Bringing Down the Cost

Presently, the cement as a raw material has maintained its price level over the years. Moreover, the cost difference between concrete and asphalt road is getting narrower. To add more, road construction machinery from the company helps in getting better and faster work.

All Designed with International Standard

Road making machineries are designed with international standard and display the global technological breakthrough in construction industry. The main aim of using such machineries is to provide Indian infrastructure a new face and better connectivity to each other.

Functions of Self Loading Mixers

There are multiple functions of this self loading mixer that carries the capacity of 7,600 ltrs. It comes with different features like double mixing screws, drum rotation by hydraulic motor and reversing drum. However, it depends on the model the machine is being purchased having different features.

self loading mixer

Partnering with Different Machine making Companies

Apollo Inffratech has been partnering with different companies which are known for manufacturing different machines. Three major companies having tied up with are- Hawkeye Pedershaab, Spiroll and Carmix. These companies are offering the best self-loading mixers machines  which are largely used for concreting highways in India.

Giving what Country Deserves

Presently, the country is witnessing a good change in roadways and building highways. The National Highways Development Projects (NHDP) is aiming to build 6 and 8 lane highways in coming years. This could be million dollar project that will certainly change connectivity of the states.

Conclusion

Road Transport and Highway Projects in India are shaping up well and with the availability of machines for building roads, the work has been smoother. With the demand for building highway is increasing, the future of Indian connecting roads seems quite promising.

How To Prepare Ready Mix Concrete With Concrete Equipments?

This infogrpah provides information about different concrete solutions that contains how to prepare ready mix concrete with concrete equipments like concrete batching plant, transit mixture, central batching plant, mobile concrete plant, hume pipe process through pipe making machine, vertical cast process and pre cast concrete equipment and many more.

Concrete batching plant is a setup that can be established near to the big construction projects so that the transportation of ready mix concrete can be easily provided. Concrete batching plant is also known as concrete mixing plant.

Pre cast concrete equipment is used to cast the concrete in molded shapes before transporting to the construction locations. There are many benefits of building pre cast concrete compare to site cured concrete. The long preserving time of concrete generated through precast concrete equipment make it stronger, durable and efficient. Precast concrete usage is more time saving method where the final concrete is ready to place in a better way to implement infrastructure on time. – See more at: http://www.apolloinffratech.com/apollo_spiroll.html.