The Important Role of Concrete Batching Plants in Sustainable Development

Throughout the world there has been much emphasis on the sustainability of each and every project or activity being undertaken. Sustainability in general terms refers to the endurance of systems and processes. Sustainable approaches to construction and development must be sought at all times in order to efficiently manage the resource base from depletion, environmental degradation and even climate change. In other words, sustainable development meets the needs of the present generation without affecting the ability of future generations to meet their own needs.

Concrete Batching Plants

Global Concrete Consumption

Concrete is consumed in massive quantities in the whole world in various activities of building and construction, roads and railways, residential areas and many more. These are important infrastructural requirements that enable the economy to progress rapidly for people to better their living standards.

The preparation methods of concrete must be in such a ways that the demands to the natural environment are kept at minimum for sustainability to be achieved. The concrete batching plant is an equipment used in concrete preparation that has enhanced sustainability in construction.

Energy Efficiency

For sustainable processes to be achieved, efficiency in energy use must be achieved. The Concrete mixing plant is designed to maximize production with reduced energy usage by having highly efficient engines with minimum maintenance requirements and more durability.

Energy saving is also achieved through lower electricity consumption and use of gravity assisted material feeding system as well as computerized controls that precisely calibrate all ingredients of the mixing plant.

Water Conservation during Operation 

In concrete preparations there is heavy water usage in the operation. The batching plant combines all the required materials in mixing of concrete to create a homogenous mix used in construction. Batching equipment is designed in such as way as to ensure optimum usage of water and other materials to achieve a good mix. This includes the ability of some equipment to recycle wet concrete mix before setting and thus reduce wastage.

The Green Technology Equipments

With the development of green commercial concrete plants, the problem of environmental pollution has been effectively tackled.  This model of the ready mix concrete plant increases the material utilization ratio thus creating an overall material saving. Increased material saving from the concrete batching plant in turn increases the productivity and profitability is the operation.

In the current construction industry the demand for increased efficiency is high and the central equipment in this process is the RMC plant or the Ready Mix concrete plant.

In some cases there has been need for all batching equipment to be easily movable to locations closer to construction site to reduce material movement to the site. Some advanced batching equipments may be fitted with twin shaft mixers that increase the production output to up to 160 m3 /hr. The assembly process of the batching plant is also made faster and easy, and with easy to clean concrete handling piping and conveyance systems.

Bottom Line

The concrete batching plant has been important equipment in the construction industry and when effectively used, it has enabled sustainable development to be achieved. More sustainability will be achieved with enhanced technology, water saving initiatives and enhanced efficiency of the batching plants.

Efficient Construction Equipments for Successful Concrete Handling

Concrete Mixture Plant

The concrete mixer plant combines various ingredients to form the final concrete. The mixture components include sand, water, aggregate, cement and fly ash. A good batching plant must be able to produce high quality mixture as well as meet the production capacity requirements. Some of the main considerations in design of the concrete plant include;

  • Ability to fit in with the existing infrastructure
  • Considerations for future expansion and increased capacity
  • Stability and durability of the plant
  • Aesthetic design and workmanship
  • Ability to achieve homogeneous mixture at a shorter time period
  • Ability to have an efficient loading and unloading process
  • Control of dust

construction equipmentsThe mixing plant is central to concrete production. There are the wet mixing plants and the dry batching plant. The wet batching plant has greater advantages than the dry batching plant such as:

  • Ability to deliver consistent quality
  • They have higher production capacity
  • Faster loading and unloading
  • Greater durability and lower maintenance costs
  • Cleaner trucks and environment

Concrete Transit Mixer

The concrete transit mixer is designed in such a way that the mixing operation continues while the concrete is in transit. This allows greater timesavings from mixing to usage. Some important features of design include;

The driving system is highly durable, and is able to withstand long running hours during transit.

User friendliness, easier to operate and maximum discharge of cement is required to avoid wastage of material.

Smooth rotation is critical to operation. All the rotating parts of the machine are well lubricated for efficiency of mixing.

Micro filtration systems are also included for protection of the motor and the hydraulic system to ensure these are adequately protected.

Self-Loading Mixer

The self loading mixer is designed with a special mechanism to load the concrete mix components to the main mixer for batching to occur. The salient features include;

  • it Self loads the required aggregate and sand into the drum
  • Weighs the materials as per the required quantities
  • Continues mixing while proceeding to the site
  • Will easily discharge the mix to the site

Other innovative features include

  • Tight turning circle: This feature enables equipment make small turning radius and can operate in confined places easily.
  • Swivelable operator position; this feature enables the operator have good visibility during driving, turning and pouring.
  • High Gradeability; Enhances the machines ability to work and move in very rough and tough site conditions
  • Hydraulic steering system which allows for easy maneuvering in narrow and constricted places.

Slip Form Paver 

Slip Form Paver is a highly innovative equipment used in paving, to consolidate, shape and finish a mass of concrete. The main features of this equipment include high production ability, versatile, quality material of construction and it has been proven to have high efficiency. The machine has also been developed in consideration of all the important safety features.

Conclusion

Successful construction is dependent on the quality of equipments applied. Technological advancements in the concrete making and construction sector have been the main contributor to efficiency in construction.

Quality of Raw Material and Performance of Construction Equipment

Several factors affect the performance of concrete handling equipment. Material factors have also been seen as important in equipment performance and due attention must be paid. Each construction material should be properly analyzed for suitability before construction work begins.

Some important analysis includes moisture content, construction suitability, chemical and physical properties and the type and size of particles in the material.

Sand

The source of sand is an important factor for construction. Sand sourced from saline/ salty environments is never recommended due to chemical composition and can have damaging effect even on the construction equipment. For construction, the compression ability of the sand must be tested. Sand with high compression is not suitable for construction.

Aggregate

This raw material makes up 60 – 75 percent of the volume of the aggregate mixture. It provides the volume stability of the finished concrete. One important quality factor that affects machine performance is aggregate size, which affects the shrinkage potential. Water and cement usage increases proportionately with decrease in aggregate size to offset the probability of shrinkage.

construction equipment

Water

The Batching water quality is a consideration for mixing operations. The water used in concrete making is guided by guidelines such as the ASTN C94, and ASTM 1603. Non-potable water used in concrete mixing and batching plant operations can affect the machine performance and quality of product. Water resulting from concrete production processes, storm water run offs from the facility and others containing concrete aggregates has a maximum allowed solids content of 50,000 parts per million of the total mix. Anything in excess of this will lead to poor product.

Current designs in equipment have recognized the impact of excess water happening during the mixing process such as when rain occurs when work is going on. Increases in the volume of cement slurry due to dilution by water causes too much flow thus weaker mix while too little water may lead to collapse of the final product. This eventually affects the strength and durability of the concrete product.

Workability of Concrete

The type of aggregate used and mixing affects the workability. Reinforce concrete with high steel percentage creates a difficulty in compaction with concrete machines as well as handling with other equipments; It has low workability. Concrete with high workability is easier to handle during mixing and transfer operations, which utilizes machines such as concrete mixers etc.

Batching and Mixing

Mixing is best done using mixing machines or ready mix concrete plant. The self-loading dumper and self-loading cement mixers, offer good concrete handling solutions.  The quality of material also has an effect on the blending process. The mixing time is dependent on the concrete mixer capacity as well as final concrete requirement. A drum mixer with a small diameter translates to greater velocity than that with smaller diameter. If stiff and rigid concrete is the end product, longer mixing time is required.

Transport

Ready mixed concrete requires transportation from one site to another. During transport, equipment used has an impact on the final product. Transport equipment must guarantee water/cement ratio is maintained, slump, air content and consistency is achieved.

While sourcing for concrete equipments it is important to source only from reputable concrete mixers manufacturers , and assured project success.

Redefining Construction with Innovative Equipments from Apollo Concrete Solutions

Renovating Building Methodology

Infrastructure development is what the whole world is focusing on from the economic and developmental perspective. How to reduce the time and cost of construction? And How to create more effective solutions to obtain construction in its perfect form are some of the priority concerns of the infrastructure industries. Competitive solutions are highly appreciated throughout the globe and Apollo Concrete Solutions is one of the leading manufacturers of top notch construction equipments that support the building sector through designing and supplying construction related devices.

Renovating Building Methodology

Apollo Inffratech Pvt. Ltd operates in India and our prime business is manufacturing higher grade concrete equipments like batching plants, concrete pumps and transit mixers, etc. Our equipments are designed as per International Standards and by using highly recognized technologies to support building activities from its core. Our equipments are absolutely construction friendly and stay best in creating cost effective, reliable and time saving solutions for smooth and fast construction process.

Worldwide Recognition – Three Important Facets of Apollo Inffratech

Three Important Facets of Apollo Inffratech

  • Joint Venture-Apollo Inffratech has been into global business through our joint venture with Hawkeye Pedershaab USA in manufacturing internationally adopted concrete pipes, box culvert with vibrated casting technology and manhole systems, etc in our Production Unit in India.
  • Strategic Partnership-Our partnership with Spiroll – UK in the specialized manufacturing of prestressed hollowcore slabs which is available exclusively for all India.
  • Joint Venture-We also have stepped into joint venture with Italian based Carmix and working under the establishment named Apollo Carmix Equipments Pvt. Ltd in manufacturing self-loading concrete mixer.

Leading the Role Concrete Solutions

With excellent team work and research analysis knowledge our professionals are skilled in grabbing the latest demand in building. How to bring out construction in the most effective form and how to reduce wastage and loss are our prime concerns while manufacturing building equipments. Based on detailed analysis of concrete property, availability of materials and transportation facilities we provide suitable concrete solutions to small, moderate and large scale projects. The range of equipments available with are suitable for residential projects, highways, bridges, commercial complexes, etc and some of the prominent devices we supply are,

  • Batching Plant for Concrete Mixing and Supply.
  • Concrete Batching Plant for Precast Applications.
  • Concrete Pumps and Fixed form Concrete Paver.
  • Transit Mixers.
  • Hollowcore Slab Making Machine.
  • Self Loading Mixers.
  • Pipe Making Machines. etc.

suitable concrete solutions to small, moderate and large scale projects

Common Features of our Concrete Equipments

  • Cost effective.
  • Durable and Reliable.
  • Fast in Performance.
  • Reduces Labor Cost.
  • Highly productive and stands for long run.
  • Requires less time and cost for maintenance.

We have been providing economic solutions to particular aspects of construction and stick the modern requirements of building. Find the most reliable form of concrete equipments and hollowcore slab making devices at Apollo Inffratech and benefit more. For more details visit www.apolloinffratech.com and we are there to hear, suggest and offer the best of solutions for your construction projects.

Road Transport & Highway Projects in India – New way of Transformation through Smart Construction Machineries

Better Highway Projects with Better Machineries

Presently, in India, there are formidable highway projects connecting different cities and states. However, there is an incredible use of concrete and other materials used for road projects. With cement industries in India are doing well, the construction industry is offering rood construction equipments.

Important Role by Cement Industry

There is a huge challenge faced by the Indian government and the cement industry. There is currently a need of 20,000km of work to be attained in 20 kms per day. However, with the availability of world-class transporting and mixing vehicles the work has been bit easier and roads are turning out to be better. Apollo Concrete Solution provides different vehicle and construction machineries.

More Demand for Upcoming Projects

Apollo Inffra Tech has witnessed a growth in machinery demand and is quite struggling to maintain the order. Product like self loading mixers, transit mixers, pipe making machines etc are in great demand and are used in constructing roads.

Pipe Making Machines

Adopting New Techniques of Road Building

The highway projects in India are designed by adopting new techniques, technology and equipment usage.  The road construction plants transport some high-tech machinery tools for various purposes.  These machineries have various advantages and also don’t cost much.

Bringing Down the Cost

Presently, the cement as a raw material has maintained its price level over the years. Moreover, the cost difference between concrete and asphalt road is getting narrower. To add more, road construction machinery from the company helps in getting better and faster work.

All Designed with International Standard

Road making machineries are designed with international standard and display the global technological breakthrough in construction industry. The main aim of using such machineries is to provide Indian infrastructure a new face and better connectivity to each other.

Functions of Self Loading Mixers

There are multiple functions of this self loading mixer that carries the capacity of 7,600 ltrs. It comes with different features like double mixing screws, drum rotation by hydraulic motor and reversing drum. However, it depends on the model the machine is being purchased having different features.

self loading mixer

Partnering with Different Machine making Companies

Apollo Inffratech has been partnering with different companies which are known for manufacturing different machines. Three major companies having tied up with are- Hawkeye Pedershaab, Spiroll and Carmix. These companies are offering the best self-loading mixers machines  which are largely used for concreting highways in India.

Giving what Country Deserves

Presently, the country is witnessing a good change in roadways and building highways. The National Highways Development Projects (NHDP) is aiming to build 6 and 8 lane highways in coming years. This could be million dollar project that will certainly change connectivity of the states.

Conclusion

Road Transport and Highway Projects in India are shaping up well and with the availability of machines for building roads, the work has been smoother. With the demand for building highway is increasing, the future of Indian connecting roads seems quite promising.

How To Prepare Ready Mix Concrete With Concrete Equipments?

This infogrpah provides information about different concrete solutions that contains how to prepare ready mix concrete with concrete equipments like concrete batching plant, transit mixture, central batching plant, mobile concrete plant, hume pipe process through pipe making machine, vertical cast process and pre cast concrete equipment and many more.

Concrete batching plant is a setup that can be established near to the big construction projects so that the transportation of ready mix concrete can be easily provided. Concrete batching plant is also known as concrete mixing plant.

Pre cast concrete equipment is used to cast the concrete in molded shapes before transporting to the construction locations. There are many benefits of building pre cast concrete compare to site cured concrete. The long preserving time of concrete generated through precast concrete equipment make it stronger, durable and efficient. Precast concrete usage is more time saving method where the final concrete is ready to place in a better way to implement infrastructure on time. – See more at: http://www.apolloinffratech.com/apollo_spiroll.html.

One of the Most Common and Modern Process for Construction

Technology plays an important part in many sectors today, the building and construction sector is not any different. There are lots of modern day construction machines in the market that are all geared towards making work easier. The demand for concrete at any construction project is obvious. Depending on the nature and size of the project, some people may mix their concrete on site while other may opt for mobile trucks mounted with concrete mixing pumps. Get more details about concrete mixing pumps, visit at http://www.apolloinffratech.com/concrete_batching_plant_ats_45_plant.html.

 

Learn about the Properties of Concrete that Threatens Construction Business

Apollo Inffratech is a leading manufacturer that has been providing excellent concrete solutions for builders and construction contractors. Buying construction friendly components from expertise manufacturer will help the investors and contractors to experience efficient production.  Ready mix Concrete devices are manufactured in various sizes and functionality. visit http://www.apolloinffratech.com/about_us.html to more information about Ready mix Concrete plant.

Apollo Inffratech’s concrete batching plant ATP 90/120 is an excellent solution for higher productivity requirements. They are manufactures Transit mixers, hollow slab making machine, compact concrete batching plants, etc which pave way for quick work progress.

Concrete Handling Solutions for Great Cost Savings

The nature of concrete used in construction creates various handling challenges. Concrete is comprised of a mixture of sand, water, cement, and aggregate. This combination makes up a dense and heavy mixture that would be very difficult for manual handling.

The mixing process is also very important as it affects the quality of the concrete.

The mixture settles into a hard substance after about two hours in a process called setting and this process is irreversible, therefore it must be at the appropriate place before setting.

Various Concrete Handling Equipments

  • The Batching plant is used primarily for mixing the various elements required to form concrete. It may consist of mixers, batchers, conveyors, aggregate bins, heaters and even cement silos depending on the scale of the operation. The main equipment however is the mixer which ensures an even and consistent mix.
  • In cases where off site mixing and preparation of concrete is done, a transit mixer is used which is a truck with a mixing unit attached. The ingredients may be dry or wet depending on the distance of transport or other factors and on arrival to the site, the concrete is poured on to the target area.
  • Concrete pumps are powerful pumping units used to deliver concrete through a hose to the specific point. They are fast and deliver a greater volume than a manual system. Two main categories are available which are the boom pump and the line pumps.
  • Special concrete structures such as concrete sewage pipes are difficult to construct manually. The RCC pipe-making machine is used for this process.

Benefits of Using Equipments in Construction

  • Reduction of labor costs. Concrete is heavy to handle and using manual labor can present huge challenges.
  • Faster operation. Equipments such as mixers are able to deliver a greater volume of concrete than a manual process. Better uniformity is also achieved while using machines.
  • Heavy products can easily be lifted using machines. This includes concrete pipes and slabs that cannot be handled manually. Heavy construction projects are easily completed on time using construction equipments.
  • The quality of the mixture is guaranteed using the construction equipments. This is because precise calibration of machines will ensure the ingredients are mixed in accurate proportions thus giving a great product.

General Maintenance Practices for Greater Productivity

Maintenance of concrete handling equipments is essential for longer working life and efficiency of the machine. Regular cleaning after work is crucial in preventing solidifying of particles which could clog the machine.

Regular preventive maintenance is also important such as lubrication and flushing of piping’s for great performance of the machine.

Conclusion

Concrete handling equipments include batching plants, concrete pumps, transit mixers, and pipe making machines. These machines are important in delivering quality construction work and well as speedy completion of projects.

Using concrete equipments also greatly reduces the cost of construction due to the great reduction in labor costs. The machines must be maintained in good condition by regularly cleaning the equipments and conducting regular preventive maintenance.

How to Maintain Your Concrete Plant to Keep It Going Longer with Optimum Performance?

Concrete plant also known as concrete batching plant or concrete mixing plant is an equipment used for the production of concrete at the construction sites. Concrete plants mix the ingredients like cement, water and various other aggregates to form concrete ready for use in constructions. A concrete plant just like any other machine requires proper maintenance. If you desire to get efficient performance your concrete plant for concrete mixing, then you just need to maintain it well.

By maintaining your concrete batching plant you can get it working in a better condition for efficient concrete production at the sites. This will also greatly enhance the efficiency of the plant and keep it going for a longer period of time.

When you say efficiency of concrete batching plant, what does it mean? The efficiency of concrete plant is nothing but the ratio of how much output it can give with consumption of particular amount of input. Plant which can give maximum output using lesser inputs with less wastage of materials provided for concrete production would be called efficient concrete producers than those which do not.

Hence it is just not buying a right concrete batching plant for concrete production, you also need to maintain it properly if you desire better performance from it. Following are a few things you need to follow or do in order to keep your concrete batching plant going.

First and most important of the maintenance steps would be the preventive maintenance. The formalized inspection of the plant regularly will give an idea to the personnel about the improper conditions in the plant that can degrade its performance or result in the breakdown of the machine. Hence with regular inspection of the concrete production plant, undesired states of the machine like noisy bearings, worn belts, leaky air systems, clogged filter bags and other can be detected earlier and repaired to prevent breakdowns or improper performance of the concrete equipment.

You need to check out your machine regularly, keep its parts clean including the cleaning of input and output areas after the production and regularly change the bag filter in the machine. By cleaning, you can ensure that your plant remains free of dust which consequently reduces the wear and tear on your plant.

Check out for all the minor things like the blades in the plant whether they are properly fitted or not, loose bearings and make sure that all the parts of the plant are working efficiently or not.

Have an idea of how to replace the damaged parts of your plant in order to minimize the maintenance costs which otherwise you would require to spend on hiring personnel for repairing. Always have the replaceable parts for your concrete batching plant within access so that you can easily replace them when needed without having to wait. In this way you can ensure that your plant keeps on operating without any delay in production due to breakdowns.

Hence keeping in mind these factors and making them work, you can ensure efficient working of your concrete production equipment for a longer period of time.

This article educates reader about concrete plant and its maintenance work required to be carried to make it work at peak.