About Mitul Patel

This article has been written by Mitul Patel, owner of Apollo Infratech, India’s largest concrete equipment manufacturing company offering high quality concrete construction equipment such as concrete batching plants, transit mixers, concrete pumps, concrete equipment and related spares.

All About Concrete Block Making Machines

Introduction

Concrete Block Making Machine is a type of oval laying machinery that is automatically made using raw material such as feeder concrete- made wheels that will work by laying the blocks on the concrete floor and move to the next laying with the virtue of hydraulic system. The hydraulic pressure used is minimal (3H.P approx). The machine looks like a square-like box with wheels under it. It is designed to make pavers, interlocking blocks, and sometimes hollow blocks too. They are interchangeable and are designed in such a way that it can easily fulfill the needs of any customer using it. It is pretty much reliable but has a high cost of production and maintenance. It has a standard of high-quality products and cuts down the labor coast at a huge rate.

Concrete Block Making Machines

What are Block Making Machine technical details?

The technical details of the machine should be minutely checked while buying this block making machine. This includes the electrical and mechanical essentials of the good which would be useful in the long run of the production

After-sale service for Concrete Block Making Machine

As construction technology is expanding, the need to choose the company has to be a very optimistic way. For instance, one should deal with only those companies which have a reputable history in the past years and also was able to follow the customers during the entire shipping period without any personal complaints.

How does the pressure system work?

The pressure system should be a strong one so that it can produce blocks of high quality. According to many reports it has been found that if the pressure system is not up to the mark then it might sometimes result in the collapse of bricks.

What is the significance of steel?

The steels are to be those which can be used at least for 40 years in the upcoming days. Also, they should be strong and we’ll build one.

What is the significance of concrete mixing units?

The concrete mixing unit is said to be the heart of the machine. Like our brain might work but if the heart doesn’t pump then the body will stop functioning similarly this machine will not be able to perform any of its tasks without the concrete mixing unit.

Conclusion:

It is very much reliable and much easier to handle compared to other such machines. It provides the best standards of production quality which can meet the satisfaction of any international companies. It also saves a lot of labor charges.

It has very few drawbacks such as, it has a high cost of production and the maintenance charge is also a rampant one. Also, it is a bit space consuming but this doesn’t bother any large scale industries for they have sufficient for their pieces of machinery and productions to establish and work on a day to day basis in the long run.

Applications fo Concrete Batching Plant

What is Concrete Batching Plant?

Concrete Batching Plant is a building system that converts raw materials into a value-added commodity, and this content is manufactured in concrete form.

Several materials such as air, water, admixtures, cement, fly ash, silica fume, sand, and aggregate are included in the raw material.

The function of concrete batching plants includes the different operations addressed in the following portion.

Mobile Concrete Batching Plant

Mobile Concrete Batching Plant

Working of Concrete Batching Plants

  • Powder feeding involves cement, fly ash
  • Aggregate feeding
  • Storage and conveyors, along with admixtures for mixing different materials
  • Water

Benefits of the Concrete Batching Plant:

There are a variety of benefits that the concrete batching plant enjoys. Most of these advantages are as follows:

  • Outstanding reliability
  • High capacity produces
  • Higher Production degree
  • Better efficiency while combining

These are the four key advantages the concrete batching plants accomplish.

Concrete Batching Plants for Infrastructure Construction

  • Concrete Batching Plants in Road Construction
  • Batching Plants
  • Horizontal batching plants
  • Compact Plants
  • Mobile Plants
  • Horizontal Plants

Applications of Concrete Batching Plants

Concrete batching plants are overwhelmingly used in nearly all mega-building projects.

If it’s about constructing rivers, bridges, or shops, the existence of a concrete batching plant holds the primary significance because it’s responsible for producing the concrete.

Besides, Concrete Batching Plants are also used in the construction of civil engineering, ready mixing, and precast applications.

Two Types Of Application

  • Ready-mix: The ready-mix is a concrete batching plant technology
  • Central Mix Plant: In the case of a central mixing station, all the materials are mixed and concrete is poured on the field there.

Rising Demand Of Transit Mixers In Developing Countries

Many developing countries worldwide are experiencing an increase in the construction sector. Concrete building machinery is of critical value for the development of ground-breaking buildings.

Its technology reduces running costs and also save electricity. The requirements for improved and more efficient machines, too, encouraged some building equipment to be manufactured and advanced.

Concrete building machinery is essential for high-quality work for the construction industries. Strong quality concrete construction machinery helps to save time and resources on construction work.

Thereby, it would raise labor costs and increase sales by providing its customers with high-quality construction services faster.

Owing to many technical advancements, a range of concrete building equipment has been developed for the usage of construction companies for improved design methods.

And there is also other different concrete building equipment, including a concrete mixer, transit mixers, portable batching plant for concrete, shotcrete assembly.

What Is A Transit Mixer?

Transit mixer is a piece of machinery used to move concrete/mortar or ready-mix content directly from a concrete manufacturing plant to the location to be used. The Transit Mixer is loaded with water and with the dry stuff.

These are two forms of transit mixers, a truck-mounted in-transit mixer, and a truck-mounted concrete blender. A vehicle-mounted in-transit mixer is a specially designed concrete supply rack. For a trailer concrete mixer, a portable concrete mixer that is built for transport by truck is necessary.

transit mixer

How Does A Mixer Transition Work?

The Transit Mixer is filled with water and dry stuff. The transit drum internals is fitted with a spiral edge.

A spiral blade can travel in 2 directions. During moving in the clockwise the drum is loaded with concrete discharged out from the transit drum in the clockwise rotation.

Benefits Of A Transit Mixer

  • Transit mixers can mix the concrete and transport it to a building site.
  • Concrete mixture transmitted in a truck won’t clot
  • This truck ‘s active mixing function removes the cement balling.
  • The building unit is cost-effective and time-saving.
  • Reduces fuel consumption associated with that process
  • Decreases operator wastage time (wait time).

Facts And Statistics

  • The global ready-mix concrete market size was evaluated at USD 492.2 billion in year 2015 and is forecast to project steadily between 2019 and 2024.

  • Asia Pacific Concrete Mixer Mounted Truck market covers countries such as China, India, ASEAN, Australia, and New Zealand.

  • According to market research analysts’ predictions, Technavio will continue to grow the global cement mixer market at a CAGR of 11 percent by 2020.

  • The U.S. as of 2016 Data from Census Bureau, overall spend on development grew from 2015 to 6.5 percent.

  • According to Beroeinc Market Intelligence, Transparency Market Research, expenditure in the construction industry increased by approximately 4.8 percent or 773.1 billion dollars in 2018.

  • India and China are expected to add $55 trillion to the building sector by 2030.

Thus, the demand for transit mixers and other construction equipment is rising with many new development projects in many countries around the world, especially the developing countries. Many reports and industry research often provide a similar summary of the industry.

Rising Demand of Concrete Block Making Machine Post Covid-19

Since its inception, human race has been always into developing newer techniques in constructions, and there has been always a high demand and it will remain even after covid 19. From a simple house made of stones to most complex structure like Burj Khalifa, building blocks have been a crucial part of any construction. Thanks to the latest automatic block making machines, buildings are now more customized and equally durable.

These days, there are two major categories of building blocks on the market – bricks and concrete blocks. Bricks are now outdated and therefore, building blocks have been on the rage. To manufacture them, we have powerful concrete block making machines or automatic block making machines for better, faster, and more efficient production.

Why are concrete blocks better than bricks?

Rising demand of concrete block making machine post covid 19 gives us a hint that in constructing buildings, concrete blocks are better than bricks. Here are a few advantages of blocks over bricks –

  • As compared to traditional bricks, a concrete block is larger and has fewer joints.
  • Concrete blocks are more durable and stronger than bricks.
  • Construction with such blocks maintain the uniformity and accuracy of the dwellings.
  • The blocks have proper thermal insulation and therefore they make the buildings more robust
  • Constructing a building with concrete blocks is faster and thus the overall cost of construction comes down
  • Acoustic insulation and better water resistance make concrete blocks a preferred choice of builders
Concrete Block Making Machine ZN1000 and ZN1500

Concrete Block Making Machine ZN1000 and ZN1500

Rising demand of automatic block making machine

Post covid-19, there is marked increased demand of concrete block making machine as the less labor work is available on the market. Most of the construction companies are working with 50% reduced staff wherein automatic concrete block machines play an important role in keeping the business going.

The latest block making machines come with great designs, customization, and top of all, integrated solutions to make the material the way you want. Here are a few more advantages of going for concrete bricks –

Great strength: the powerful hydraulic pressure system and accurate feeding system produces high precision and accuracy. They also facilitate close-grain structures to the material making it robust and highly durable.

Customization: depending on the construction requirements, modern automatic block making machines offer advanced production of blocks with molding facilities. This way, one can design, develop, and manufacture the material of their choices.

Highly accurate: computerized machines produce blocks accurately. This results in making finer building blocks with negligible chance of errors or defects in the components.

Eco-friendly: the best benefit of having such materials is that it can be made from industrial waste such as ash, slag, and gauge. This way, we can take care of the Mother Nature. Manufacturing such materials is environmentally friendly.

Reduced costs: modern concrete block making machines drastically reduces the production costs of the blocks. According to a survey, it reduces energy usage by 38% in normal conditions. The overall costs are brought down, and simultaneously, the profit is shot up.

Overall, post covid-19, the demand of automatic concrete block machines will increase and the construction business is likely to boom again.

Importance of Concrete Batching Plant in Civil Construction

In the civil construction industry, concrete batching plants are one of the most important equipment. It is an essential machinery for every modern contractor. Different types of concrete batching plans such as mobile concrete batching plant and compact concrete batching plant are so popular that we can’t imagine any construction site without it. As we all know, the right quality of concrete increases the reliability of any construction. In many different types of time bound and precise jobs, producing high quality concrete in the right amount can be a challenging task. And, without having the high-tech equipment such as mobile concrete batching plant, it is impossible to deliver it on time. However, as a result of technological evolution, today there are various high tech equipments are available which can help contractors in achieving desired results.

Concrete Batching Plant Operating Procedure

Concrete batching plants are designed to achieve the right quality concrete in the right quantity in quick time, so that the construction can proceed as per the schedule. Speciality of the mobile concrete batching plant is that they work very precisely. The functioning of this equipment is simple but very accurate. The load cells weight the required amount of materials and then, the materials are transferred to the mixing unit with the help of material transfer systems. The material is mixed in the mixing chamber for a specific time to achieve the desired output.

Concrete Batching Plant

Concrete Batching Plant

The major parts of the concrete plants are weighing units for different materials, conveying system, mixing unit, material storage systems, control panels and various other optional components offered by concrete batching plant manufacturer. In concrete plants, cement is used as a binding material for mixing sand, water, aggregates and other additives to make concrete that can be immediately used for construction work. The demand of these machines is constantly increasing in road construction, building construction and other civil construction projects. Hence, the quality of the concrete plants such as mobile concrete batching plants and compact concrete plants has become a vital aspect for every mobile concrete batching plant manufacturer.

Advantages of Mobile Concrete Batching Plant

Mostly, this machine is made from high quality sturdy material. The most important aspect of this machine is that it is easy to take this machine to different places. Additionally, the machine is very easy to install and the production can be started quickly. Apart from easy movability, the mobile concrete batching plant offers a superior mixing performance. Mixing unit of the plant is capable to deliver uniform mixing of concrete quickly. It is important to note that the mixing unit of the concrete batching plant requires cleaning and maintenance at regular intervals. Today, there is a wide range of concrete batching plants available, but it is important to consider several important factors such as build quality, accessories, and control panel features, while planning to buy the right concrete batching plant as per your requirements.

Mobile Concrete Batching Plant

Mobile Concrete Batching Plant

Strengthening Infrastructure with Concrete Blocks

Concrete is one of the most quintessential components in laying the foundation stone for any building. Not only does it provide a strong base but a compact structure that can hold the structure for years. It comprises sand, gravel, portland cement and water in a fixed proportion. All social infrastructure such as Schools, City centers, Hospitals, Bridges, Dams, etc. have been raised for years using concrete. Concrete has been used in various forms- Solid concrete blocks, Interlocking concrete blocks, Hallow Concrete Obstructs, etc.

Solid Concrete Blocks

A concrete block is the primary unit of any construction project. It is the masonry unit in the standard rectangular shape used in construction. These concrete blocks are used as precast which means that it is formed prior to its use and is hardened before they are sent to the job site. The blocks are lightweight and its standard dimension is generally 600mm*250mm*150mm. Being lightweight these are easily workable with high rise buildings in order to reduce overall load.

Solid concrete blocks are cost-efficient and save time to manifest it in real-time construction. These blocks are manufactured by concrete block making machines. Different types of block making machines manufacture different quality and shapes of concrete block.

Block Making Machines ZN400 and ZN600

Block Making Machines ZN400 and ZN600

Changing modern-day Construction with Concrete Blocks

Concrete block makers are under tremendous pressure in modern-day construction as concrete blocks are gaining popularity day by day. Backing up with features like lightweight, low cost of production, high load-bearing capacity has been the factor. The eco-friendly mode of production, better quality delivery as compared to dried or baked red clay or adobe bricks, speedy construction using the concrete blocks are some of the other benefits.

There are seven different types of concrete blocks used in modern-day projects like flyovers or underpass bridges. Hollow Concrete Blocks, the usual block, comes with a void that is equal to one-fourth of the total area. Concrete block makers fill these void with lightweight aggregate mortar. Machines for Concrete blocks make aerated autoclaved blocks, that are lighter but bigger versions of such blocks. Composition wise these blocks are similar to that of normal bricks but the material may vary in proportions. Aerated concrete blocks cut down the steel and concrete quantity by 15% and 10% respectively thus reducing the overall cost of manufacturing.

Concrete Block Making Machine ZN1000 and ZN1500

Concrete Block Making Machine ZN1000 and ZN1500

Concrete bricks are another type of concrete block used in fences, facades, etc. They offer a sleek look to the structure. For making lintel beams, the concrete block makers devise a groove in the block wherein the reinforcement bars are placed along with the concrete. Concrete block making machines produce rectangular or square shape blocks known as Paving blocks and are used in pavements or road shoulders. Lastly, concrete stretcher blocks are used to combine the masonry units.

The Bottom Line

Different patterns of concrete blocks are being used in several public projects like bridges, road pavements, dams, etc. The concrete blocks are not only cost-effective but also enforce strong and stable support to the standing structures. The modern-day civil projects observe a lot of concrete blocks in the construction process.

Importance of Concrete Pipes in Water Distribution & Drainage System

When it comes to performance, concrete pipes offer unmatched long term value and performance. Out of many different types of pipe materials, concrete is the only material that has a proven service track record of more than a century. The structural strength of concrete pipes, provide bases for water distribution and drainage system that works for a very long time. The concrete pipe making machine is used to produce highly durable concrete pipes that give confidence to the design engineers that the pipe material will not only maintain the strength but also provide great efficiency and reliability.

While planning the public water distribution and drainage system, it is very critical to choose the material that requires fewer repairs and maintenance. The maintenance budget for the public systems keeps changing every year and you can’t be sure about the future fund allocation for the maintenance, hence concrete pipes manufactured in concrete pipe making equipment is the best choice for long term performance. There are some other materials that may look nice and are claimed to be installed as concrete, but they can be very expensive as compared to concrete and cannot be installed the same as concrete. Today a wide range of high-tech pipe making machine is available that produces high-quality concrete pipes, which are strong, doesn’t deflect under load and doesn’t melt in the heat.

Concrete Pipe Making Machine

Concrete Pipe Making Machine

Advantages of Concrete Pipe Making Machine

High Production Capacity:

Today’s high tech pipe making machine, also known as a machine for making pipes, produces concrete pipes at a higher rate. In any water distribution and drainage system project, the availability of the concrete pipes is very important for the progress of the project as per the schedule. The concrete pipe making equipment helps the pipe manufacturers to achieve optimum production to meet the high demand.

Strength and Durability:

High-quality concrete pipe making machines are made from strong material that makes them highly durable. In addition, the machine also helps in manufacturing concrete pipes which are sturdy and can deliver efficient performance for a long time, which is one of the very vital aspects of water distribution and drainage systems.

Customization:

As we all know, different types of concrete pipes of different sizes and strengths are required for different applications. Hence, it is very important for the concrete pipe manufacturers to deliver the concrete pipes as per the project requirement within a given time. Earlier it was a very difficult and time taking task for the piper manufacturers, but high tech machines for making pipes, it can be done easily. The concrete pipe making machines have enabled the pipe manufacturers to produce different types of concrete pipes, with different strength and size, within a short period of time. Ultimately, it helps the team, handling the project, to be on top of their schedule.

Building A New World With New Age Concrete Plants

A New World is defined by its extravagant infrastructure and beautiful and smart city plans. It is an age-old concept. The primitive civilizations established have shown the extracts and importance of good infrastructure. Early civilizations like Indus Valley Civilisation or European Civilisation show the epitome of the perfect civil panning of their city. This trend has been perpetually crafted into a much more subtle art and fantasy. The tallest buildings on the earth, for example, Burj Khalifa, Taipei 101, etc., have wonderfully demonstrated the construction.

Construction Essentials

For any construction, tons of raw materials are required which are assembled to some extent at a concrete plant, which is the most essential component. A construction site, prerequisite contracts & documents, skilled man power, resources, and fundings are the other essentials for starting any construction.

Concrete Plants

Concrete Plants are the batch plants where various other ingredients are mixed to form concrete. Generally, the concrete is extracted in batches, hence the name comes as Concrete batch plants. The main ingredients are sand, rocks, pebbles, water, cement, fly ash, silica, etc. Mixer, a driving part of the concrete batch plant, comes in a variety of options such as tilted drum, Pan, Double shaft mixer, Single shaft, etc. variants of these mixers come with different purposes. Tilt drums, on one hand, provide a large batch of concrete where the twin shaft or double shaft mixer has a provision for fitted motors with few horsepowers, therefore depending upon the requirement these machines are deployed at the site. Concrete plants also have a regulatory system, to control the working of the machine, facilitated via its connection over computer aided system. This attachment helps in easy calculation of how much inputs go into the system and how much quantity of inputs are supposed to go inside the system. Computers only modify it into an automatic device. There are four varieties of the concrete plants- wet concrete plants, dry concrete mats, mobile concrete batch plants, and Stationery concrete plants.

Mobile Concrete Batch Plants

As the name suggests this type of concrete batch plant is very convenient to use due to its mobility. It is very easy to put to use at various locations at a construction site. A portable concrete plant that is productive, reliable and cost effective enough to deliver several batches of concrete. Portable plants are the go to choice for temporary site projects or even stationary locations where there is a limitation either for the equipment height or a lower production rate. These mobile concrete batch plants are said to invented back in 1956 by Mr. Vince Hagan, that later on went for patent rights in 1966.

Mobile plants save a lot on cost so it helps a bit in reducing the overall incurred cost and time invested in the project. The off site concrete delivery increases the span of the project and involves more manpower.

The Bottom Line

Mobile Concrete batch plants are the best-known choice for civil engineers while working for a temporary site or a stationary location. The cost benefits, its robust structure, and portability have helped this concrete plant to receive applause in the industry.

Manufacturing Process of Concrete Pipes and Their Methods

Concrete Pipes are the strongest pipes and have been in fashion for ages for construction purposes. It is one of the most durable and strongest materials available and so there are plenty of applications of concrete and this applies in making pipes too. Cylindrical Concrete pipes are used as long lasting building blocks of any infrastructure, highly economical having a shelf life of approximately 75 years.

Where are Concrete Pipes?

Concrete Pipes are very common in sewage systems and underground water systems. Sewers carry the wastage from industrial or residential areas. It carries tons of suspended solid wastes along with the water. Concrete Pipes are durable, resistant to any kind of rust and sustainable towards any biological decay, these properties make it suitable to be a part of sewage systems. Storm Water Drains are pipes with large diameters and are meant for the flow of excess water from one area to another in order to alleviate the cause of flooding. During the situation of any storm, water can be moved through a high velocity.

Concrete Making Machines

Culverts are another major application of Concrete pipes. These are fitted in areas having large man-made areas such as flyovers, underneath roads, underground tunnels, etc. Being robust in structure and having high strength, they are known to bear heavy loads. Concrete making machines are therefore very useful in ensuring that the pipes being manufactured are high in tensile strength.

How are Concrete Pipes Manufactured?

Concrete Pipes are primitively composed of basic components that cement, aggregate that is sand and gravel, and water. All these ingredients are mixed differently in five forms and hence the manufacturing process gets categorized in five methods.

Centrifugal Method employs machines for making Concrete Pipes in a hollow structure. Concrete pipe making Machines cast them with the rotating mold giving a hollow shape thus making it compact and strong. Iron reinforcements can also be added sometimes. Concrete pipe making equipment inserts a steel pipe which compresses the mixture to make hollow shapes in the finally dried concrete pipes.

Besides the first method, in other methods like the Dry cast method, packer head method, the tamp entail method, pipe making machine uses a dry concrete mix and manufactures the desired concrete pipes through the standard technique of press rolling.

Another method, Wet casting method, machines for making concrete pipes use a high slump of wet cast concrete mix and it is highly recommended for making huge diameter pipes. Wet masses are introduced in the concrete pipe making machines to mold the input in a long pipe-like structure having an inner wall. The press rollers smoothen the inner layer and also applies an impregnating liquid medium. The build-up pressure is sufficient to enhance the permeability of the liquid medium to a depth of at least 10 mm.

The Bottom Line

Modern-day concrete pipes have found their way since the 19th century and have been in use since then. They have been proved to be useful in holding any hazardous containment, sewage or drainage systems. Water supplies, Irrigation, etc. are the most remarkable systems for any cities across which have evolved in a much better way only after increased usage of Concrete PIpes.

Frequently Asked Questions about the Dry Batching Plant

What are concrete batching plants?

Concrete batching plants are equipments used to combine sand or gravel , water , air, admixtures , fly ash, and cement to finally create concrete.

What are the main types of concrete batching plants?

There are two types. These are the wet and dry batching plant. There are plants containing both a transit mix chamber and a central mix side while having a common material storage point.

concrete batching plant
How does a dry batching plant operate?

The dry mix concrete plant is designed to accurately weigh out sand, gravel, and cement in weigh batchers. These are then discharged into a chute which then directs the mix to a waiting truck. In the process of discharging to the transit mixer, water is also volumetrically metered and discharged through the same chute. The materials are then agitated / mixed in a range of 70 – 100 revolutions on the mixer truck while in transit to the construction site.

How different or similar is the quality of concrete from the dry batching plant versus wet batching plant?

The dry mix plant has generally more break strength standard deviation and there may be some variations from load to load. This is brought about by differences in the mixing times, truck blade and drum conditions, traffic conditions and many other external factors.
The wet batching plant on the other hand, all loads are mixed at same station and under similar conditions and therefore it is much easier to get consistent quality.

What is the capacity of the dry batching plant?

This typically refers to the volume of concrete that can be processed in a period of time and is expressed in cubic meters. The batching plant capacity can also be referred to as the biggest factor or the main parameter considered in determining the price of a batching plant.

What are important advantages of the dry type concrete batching plant?

Storage time; the dry batching concrete can be stored for the longest time possible as no setting will occur. The maximum time the wet concrete mixture can be kept is not more than 24 hours; hence it must be utilized soonest possible.
Due to the large volume of production, the construction performance of the dry mix plant can be much higher than that of the wet mix. Materials used for mixing such as sand can be carefully screened to achieve the required fineness while the process is still ongoing, and the correct grade is easily achieved.

What are the important performance features of the dry concrete batching plant?

  • The dust during operation is much reduced and therefore environmentally safe.
  • The dry mixing plant can also be used in small batch mixes, while this is not possible for the wet mix concrete batches.


What are some of the latest innovations to the dry batching concrete plants?

Modern concrete batch plants now utilize computer aided control technology that assists in fast and accurate measurement of inputs and ingredients. Concrete performance is also highly dependent on accurate water measurements. The use of moisture probe during the water addition phase has also become an important feature in this equipment.